Q/SOE-M8.1-04-02-R2
目录 Table of Contents
1 范围 ............................................................................................................................................... 3 1 Scope............................................................................................................................................. 3 2 引用标准 ....................................................................................................................................... 3 2. Normative references ................................................................................................................ 3 3 职责 ............................................................................................................................................... 5 3. Responsibilities............................................................................................................................. 5 4 采购 ............................................................................................................................................... 5 4. Purchase ...................................................................................................................................... 5 5 验收 ............................................................................................................................................... 6 5.1 验收项目 .................................................................................................................................... 6 5.1.1 包装检验 ................................................................................................................................. 6 5.1.2 质量证明书检验 ...................................................................................................................... 6 5. Acceptance inspection ................................................................................................................. 6 5.1 Inspection items ......................................................................................................................... 6 5.1.1 Packing inspection .................................................................................................................. 6 5.1.2 Inspection of quality certificates .............................................................................................. 6 5.1.3 外观检验 ................................................................................................................................. 6 5.1.4 成分及性能试验 ...................................................................................................................... 7 5.2 检验结果的认可 ......................................................................................................................... 7 5.3 验收标记 .................................................................................................................................... 7 5.1.3 Exterior inspection ................................................................................................................... 7 5.1.4 Composition and performance test ......................................................................................... 7 5.2 Approval of inspection results .................................................................................................... 7 5.3 Inspection mark .......................................................................................................................... 7 6 入库 ............................................................................................................................................... 7 6. Warehousing ................................................................................................................................ 8 7 库存保管 ....................................................................................................................................... 8 7.1 存放条件 .................................................................................................................................... 8 7. Storage ......................................................................................................................................... 8 7.1 Storage conditions ...................................................................................................................... 8 7.2 库存期间的检查 ......................................................................................................................... 9 7.2 Inspection during storage ........................................................................................................... 9 8 出库 ............................................................................................................................................... 9 8. Distribution .................................................................................................................................... 9 9 使用过程中的管理 ....................................................................................................................... 10 9.1 一般要求 .................................................................................................................................. 10 9. Management during use.............................................................................................................. 11
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9.1 General requirements ................................................................................................................ 11 9.2 烘干、保温及清理 ..................................................................................................................... 11 9.2 Drying, heat insulation and cleaning ......................................................................................... 11 9.3 识别标志 .................................................................................................................................. 12 9.4 焊接材料的回收 ....................................................................................................................... 12 9.3 Identification mark .................................................................................................................... 12 9.4 Recovery of welding materials ................................................................................................. 12 9.5 回收的焊接材料的烘干............................................................................................................. 13 9.6 焊剂的重复使用 ...................................................................................................................... 13 9.5 Dry of recovery welding materials ......................................................................................... 13 9.6 Repeated use of welding flux ................................................................................................ 13
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焊接材料质量管理规程
Corporate Management Rules for Welding Material Quality
Control
1 范围
本标准规定了焊接材料,包括焊条、焊丝、焊剂、合金粉末、衬垫及焊接用气体等，在采购、验收、库存保管及使用过程中的管理要求。为了保证焊接材料的使用性能，应具备必要的贮存、烘干、清理设施，建立可靠的管理规程并严格执行。
本标准适用于焊接生产中，上述这些焊接材料的质量管理。
1 Scope
This Standard specifies management requirements of welding materials (e.g., welding electrode, welding wire, welding flux, alloy powder, backing and welding gas) during purchase, acceptance, warehousing and use. In order to ensure service performance of welding materials, necessary storage, drying and cleaning installations shall be made available, and reliable management specifications shall be established and strictly observed.
This Standard applies to quality management of the said welding materials during welding operation.
2 引用标准
下列标准所包含的条文，通过在本标准中引用而构成为本标准的条文。
标准出版时，所示版本均为有效。所有标准都会被修订，使用本标准的各方应探讨使用下列标准最新版本的可能性。 GB/T5117-1995 GB/T5118-1995 GB/T983-1995 GB/T984-2001
《碳钢焊条》 《低合金焊条》 《不锈钢焊条》 《堆焊焊条》
2. Normative references
The following standards contain provisions which, through reference in this Standard, constitute provisions of this Standard.
At time of publication, the editions indicated were valid. All standards are subject to revision, and parties to agreements based on this standard are encouraged to investigate the possibility of applying the most recent editions of the standards indicated below. GB/T5117-1995 Carbon steel electrodes GB/T5118-1995 Low alloy steel electrodes
GB/T983-1995 Stainless steel covered electrodes GB/T984-2001 Hardfacing electrodes for shielded metal arc welding GB/T 13814—92 《镍及镍合金焊条》 GB/T 15620—1995 《镍及镍合金焊丝》 GB/T14957-1994 《熔化焊用钢丝》 GB/T8110-1995
《气体保护电弧焊用碳钢、低合金钢焊丝》
GB/T10045-2001 《碳钢药芯焊丝》 GB/T17493-1998 《低合金钢药芯焊丝》 GB 4242—85 《焊接用不锈钢丝》
GB/T5293-1999 《埋弧焊用碳钢焊丝和焊剂》 GB/T 13814—92 Nickel and nickel alloy covered welding electrodes GB/T 15620—1995 Nickel and nickel alloy wires for welding rods GB/T14957-1994 Steel wires for melt welding GB/T8110-1995 Welding electrodes and rods for gas shielding arc welding of carbon and
low alloy steel
GB/T10045-2001 Carbon steel flux cored electrodes for arc welding GB/T17493-1998 Low alloy steel flux cored electrodes for arc welding GB 4242—85 Stainless steel wires for welding GB/T5293-1999 Carbon steel electrodes and fluxes for submerged arc welding GB/T12470-2003 《低合金钢埋弧焊用焊剂》 GB10433-2002 GB/T4842-2006 GB/T6052-1993 HG/T2537-1993
《电弧螺柱焊用园柱头焊钉》 《纯氩》
《工业用二氧化碳》 《焊接用二氧化碳》
CCS 规范 材料焊接部分 DNV 规范 材料焊接部分 ABS 规范 材料焊接部分 GL 规范 材料焊接部分 BV 规范 材料焊接部分
LR 规范 材料焊接部分 GB/T12470-2003 Low-alloy steel electrodes and fluxes for submerged arc welding GB10433-2002 Cheese head studs for arc stud welding GB/T4842-2006 Pure argon GB/T6052-1993 Commercial liquid carbon dioxide HG/T2537-1993 Carbon dioxide for welding purpose CCS - Rules for materials and welding DNV -Rules for materials and welding ABS - Rules for materials and welding GL - Rules for materials and welding BV - Rules for materials and welding LR - Rules for materials and welding
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3 职责
3.1 设计部根据各项目的特点和要求制定材料准备单。
3.2 物资部根据材料准备单负责采购相关事宜，并且负责材料的入库保管和出库。 3.3 质管部负责来料验收和现场的使用监督。
3.4 各生产使用部门负责焊材的领用、保管和发放回收事宜。
3.5 对业主规定有特殊要求的项目，要根据业主的规定要求修订具体项目的管理规定，并监督执行。
3. Responsibilities
3.1 Design Department shall make a material requisition based on the features and requirements of each project.
3.2 Procurement Department is responsible for making purchases according to the material requisition and for warehousing materials and sending materials out of warehouse.
3.3 Quality Management Department is responsible for incoming inspection and supervision over field use.
3.4 Each production department is responsible for the requisition, custody, distribution and recovery of welding materials.
3.5 For each project specially required by the Owner, the management rules for the project shall be made according to the Owner’s requirement and the implementation of such rules shall be supervised.
4 采购
4.1 焊接材料的采购人员应具备足够的焊接材料基本知识，了解焊接材料在焊接生产中的用途及重要性。
4.2 焊接材料的采购应依据订货技术条件，按择优定点的原则，在合格供应商中选择采购。在可能的条件下，尽量配套采购。
4.3 特殊焊接材料，或有特殊技术要求的焊接材料，应按焊接主管人员指定的供货单位采购。 4.4 焊接材料的采购，确保供货方,生产企业已建立可靠的质量体系，具备可满足我方生产需求的生产能力。
4.5 焊接材料的供货方应提供焊接材料的质量证明书(说明书)或合格标记，船级社证书，并保证其所提供的焊接材料产品符合有关标准或供货协议的要求。
4. Purchase
4.1 Welding materials purchasing personnel shall have adequate basic knowledge on welding materials and learn about the purpose and significance of welding materials in welding operation.
焊接材料质量管理规定
