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SMTC 5 400 008 汽车内饰材料的燃烧特性Burning Behavior of Auto

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SMTC

上汽股份有限公司技术中心企业技术标准 Enterprise Technical Standard of SAIC Motor Technical Center SMTC 5 400 008-2010(V1)

汽车内饰材料的燃烧特性

Burning Behavior of Automotive Interior Materials

2010-04-13 发布/Issue 2010-04-14 实施/Implementation 布 Technical Standardization Committee of SAIC Motor Technical Center Issue

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上汽股份技术中心技术标准化委员会 发

SMTC 5 400 008—2010(V1)

目 次/Contents

前言Foreword ....................................................................................................................................... II 1 范围Scope......................................................................................................................................... 1 2 规范性引用文件Normative references .............................................................................................. 1 3 术语及定义Terms and Definitions..................................................................................................... 2 4 缩略语Abbreviations ......................................................................................................................... 2 5 要求Requirements ............................................................................................................................ 2 5.1 基本要求Basic specifications ................................................................................................................... 2 5.2 要求的强制性Validity of requirements .................................................................................................... 3 5.3 备查责任Mandatory documentation ....................................................................................................... 3 5.4 燃烧特性Burning behavior ....................................................................................................................... 3 6 试验方法Notes on testing ................................................................................................................. 4 6.1 燃烧特性试验Testing of burning behavior .............................................................................................. 4

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前 言

为规范对汽车内饰材料/零件燃烧特性的要求,特制定本标准。

请注意本文件的某些内容可能涉及专利,上汽集团不承担识别这些专利的责任。

当中英文产生疑义时,以中文为准。 本标准由材料分标委提出。

本标准由SMTC技术标准化委员会批准。 本标准由标准化工作组归口管理。 本标准起草部门:车身部。 本标准主要起草人:刁法玺、赵娣。 本标准于2010年4月13日首次批准发布,2010年4月14日实施。

Foreword

This standard is established to specify

requirements for the burning behavior of materials / components in the passenger compartment.

Please note that some contents in this document may relate to patent rights, which SAIC Group shall not be held responsible for identifying any or all such patent rights.

This standard is in Chinese and English. If in doubt, the Chinese version is the Master.

This standard was proposed by Material Sub-Committee.

This standard was approved by the SMTC Technical Standardization Committee.

This standard is under the management of Standardization working team.

The drafting department of this standard is: Body Dept.

The main drafters of this standard are: Diao Faxi, Zhao Di.

This standard was first published on 13th Apr 2010 and implemented on 14th Apr 2010.

II

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Burning Behavior of

汽车内饰材料的燃烧特性

1 范围

本标准规定了对汽车内饰零件材料的燃烧特性的一般要求和试验方法。

本标准适用于零件的表面直接接触乘客室空间和距乘客室空间深度在13mm(约1/2英寸)内的单一材料或复合材料。对于结构上相互接触和整个表面不完全结合的零件,必须先去掉最靠近室内空间的件,再重新考虑厚度为13mm(见图1),直到层厚度大于13mm或总厚度达到26mm(1英寸)为止。

Automotive Interior Materials

1 Scope

This Technical Supply Specification defines requirements and test method for the burning behavior of materials / components in the passenger compartment.

It pertains to every part of a single or composite material whose surface contacts the air space of the passenger compartment and that is located within a maximum depth of 13 mm (1/2 inch) from the passenger compartment surface. For parts that are joined over less than the full surface area and that succeed each other during assembly, the depth of 13 mm shall be taken into consideration again after removal of the part closest to the passenger compartment (see Figure 1), until a layer exists that is thicker than 13 mm or an overall depth of 26 mm (1 inch) has been reached.

2 规范性引用文件

下列文件中的条款通过本标准的引用而成为本标准的条款。凡是注日期的引用文件,其随后所有的修改单(不包括勘误的内容)或修订版均不适用于本标准,然而,鼓励根据本标准达成协议的各方研究是否可使用这些文件的最新版本。凡是不注日期的引用文件,其最新版本适用于本标准。

GB 8410 汽车内饰材料的燃烧特性

SMTC 08502 供应商零件的首次供货和变更供货的批准程序

SMTC 30508 内饰材料阻燃性能

SMTC 90008 汽车零件和材料中禁用/限用危险物质

CMVSS 302 汽车内饰材料的燃烧特性 DIN 75200 汽车内部设备用材料燃烧性能的测定

FMVSS 571.302 汽车内饰材料的燃烧特性

TRIAS 48 机动车内饰材料阻燃特性试验规程

2 Normative references

The following normative documents contain provision which, through reference in this text, constitute provisions of this standard. For dated reference, subsequent amendments to, or revisions of, any of these publications do not apply (exclude the correction), but parties to agreements based on this standard are encouraged to investigate the possibility of applying the most recent editions of the standards. For undated references, the latest edition of the normative document referred to applies.

GB 8410 Flammability of automotive interior materials

SMTC 08502 Vehicle Supply Parts; Approval of First Supply and Changes

SMTC 30508 Interior Trim Materials Flame Retardance

SMTC 90008 Automotive Prohibited / Restricted Hazardous Substances for Parts and Materials

CMVSS 302 Flammability of Interior Materials

DIN 75200 Determination of Burning Behavior of Interior Materials in Motor Vehicles

FMVSS 571.302 Flammability of interior materials

TRIAS 48 Test Procedure for Flame-Resistant Interior Materials of Motor Vehicles

1

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3 术语及定义

汽车内饰材料/零件——座垫、座椅靠背、安全带、顶盖衬板、活动式折叠车顶、扶手、所有的护板、杂物盒、头枕、地板面层、遮阳板、窗帘、百叶窗、座椅面套和所有其它在乘客室的零件所使用的材料,包括撞车时吸收碰撞能量的填料和缓冲装置用的材料。

复合材料——由多层相同或不同的材料组成,所有接触点(整个面)相互结合的零件(见图1)。

3 Terms and Definitions

Materials/components of the passenger compartment: seat cushions, back-rests, seat belts, roof liners, folding tops of convertibles, arm rests, all trims, shelves, headrests, floor coverings, sun visors, curtains, blinds, seat coverings and all other materials used in the passenger compartment, including padding and elements that deploy in the event of a crash whose intended purpose is to absorb energy during a crash.

Composite materials: Parts that are made up of multiple layers of the same material or different materials that are bonded together at all points of contact, i.e., over the full surface area (see Figure 1).

4 缩略语

BR——燃烧速度。 SE——自行熄灭。

NBR——至第一个测量点即自行熄灭。

乘客室空间

4 Abbreviations

BR: Burning Rate

SE: Self-Extinguishing NBR:No Burning Rate

厚度(英寸)

单一检测材料

非整个面结合

作为复合材料检验

整个面结合 此处切割

图1/Figure 1

(A 单一材料,B和C 复合材料)

(A single material, B and C composite material)

5 要求

5 Requirements

5.1 Basic specifications 5.1 基本要求

Approval of first supply and changes 首次供货和更改的批准程序按SMTC

according to SAIC Motor standard SMTC

08502的规定。 08502.

Avoidance of hazardous substances

关于避免有害物质的规定按SMTC 90008。 according to SMTC 90008.

Materials/components in the passenger 在国内销售的机动车,整车内饰材料/零件

compartment shall comply fully with the

必须满足GB 8410的要求。 requirements specified in GB 8410 if the

materials/components are intended for sale in

domestic market.

2

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Materials/components in the passenger compartment shall comply fully with the

售地国家法规的要求,如FMVSS 571.302(美requirements specified in national regulations

if the materials/components are intended for

国)、CMVSS 302(加拿大)及TRIAS 48(日本)。

export to countries in which compliance with these requirements is stipulated by law. This

applies in particular to FMVSS 571.302

注:在GB 8410中提到的发动机覆盖物和轮(USA.), CMVSS 302 (Canada) and TRIAS 48

(Japan). 罩零件中,只有装在乘客室里的才需要检测。

Note regarding GB 8410 (China): The motor cover and wheel cowl components

mentioned in the regulation only have to be tested if they are located within the passenger compartment.

5.2 Validity of requirements 5.2 要求的强制性

The minimum requirements described 所有乘客室的材料/零件(见第3节)都必须

below shall be fulfilled by all materials / 符合有关规定的最低要求。在抽样检验时,只要

components in the passenger compartment 查出有一个数据不符合要求,就必须整批退货。

(see Section 3). If even a single value of a random sample is out of compliance with the requirement, this is sufficient grounds to reject the entire delivery.

5.3 Mandatory documentation 5.3 备查责任

Sections of Table 1 marked with a 凡图样上的SMTC号带有凸宝盖标记

documentation bar ( ) are subject to ()或者图样上有相应SMC符号的零

mandatory documentation if the SMTC number 件,表1所列序号标有凸宝盖标记的项目,有关

in the drawing is also marked with a bar or if a

记录文件必须保存备查。保存期为十年。

corresponding SMC number appears in the drawing. The documents shall be kept on file for 10 years.

5.4 Burning behavior 5.4 燃烧特性

See Table 1. The tests are performed on 相关要求见表1。

unaged material and material that has been 未老化及按SMTC 30508老化的材料均需

aged according to Test Specification SMTC 进行检验。老化材料的试验结果没有备查责任。

30508. The test results determined on aged

试样长度<100mm的零件的试验结果也没有备material are not subject to mandatory 查义务。对上述零件,可按双方达成的协议只对documentation. Test results on parts with a 符合最薄壁厚或成品件厚度的片材试样进行检sample length of < 100 mm are also not 验。 subject to mandatory documentation. For such

parts, an agreement can be reached to

perform testing on sheet material whose

thickness corresponds to the minimum wall

thickness or thickness of the finished parts.

外销机动车的内饰材料/零件都必须符合销

3

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表1 燃烧特性

Table 1 Burning behavior 序号/Number 1 燃烧特性 / Burning behavior 在整个测量区段中燃烧 Burning over the entire measurement section 自熄试样 Self-extinguishing specimens 燃烧距离>50mm Flame travel > 50 mm 燃烧距离≤50mm, 燃烧时间<60s Flame travel ≤ 50 mm, burning time <60 s 燃烧速度 / Burning rate BR (mm/min) 试验报告说明Specification in test report BR ... mm/min BR < 100 2 2.1 2.2 — — BR <100 SE/BR ... mm/min — SE / NBR 6 试验方法

6 Notes on testing

6.1 Testing of burning behavior 6.1 燃烧特性试验

Except for the following requirements, for 除以下要求外,试验仪器和方法根据机动车

different sale markets of the vehicle test 不同的销售市场相应地按GB 8410、FMVSS

equipment and method according to China GB 571.302或DIN 75200。

8410, U.S. Regulation FMVSS 571.302 or DIN

在做新材料测试时,如果结果的平均值和跨

75200, correspondingly.

度不可预知,通常至少需要做10个试样。 In the case of initial testing of new

当某一材料的特性众所周知,结果标准偏差materials when the mean and spread of results 确定时,试样数量可以减少。应该沿着对试验结is unknown at least 10 samples will normally

need to be tested. 果最不利的方向切割材料来制备试样。

Where the behaviour of a particular 位于乘客室最近的材料表面必须朝下(放

material is well known and the normal 置)。

deviation of results established the number of

除试样宽度<51mm的试样之外,只有当试

tests can be reduced. The specimen is

样在火焰中(预检)弯曲、卷曲及由于燃烧不呈produced by cutting the material in the 水平状导致不规则燃烧的情况下,才允许用金属direction that provides the most adverse test 丝支撑。 results.

对于试样长度<100mm的零件:支撑金属丝The material surface that is located

closest to the air space of the passenger 间距10mm,第一个金属丝与开启的支撑尾端相

compartment shall face downward. 隔10mm。

Except for specimens < 51 mm in width, 如果从计时开始,试样长时间缓慢燃烧,则

the use of support wires is not permitted for

可以在试验计时20 min时中止试验,并记录燃烧

specimens that, when exposed to flame (in a

时间及燃烧距离。 preliminary test), deflect, roll up and exhibit

irregular burning due to the fact that the burn-off is no longer horizontal.

The following applies to parts with a specimen length < 100 mm: distance between support wires10 mm, first wire is 10 mm from the open end of the holder.

If the specimen has been burning slowly for a long time from the start of timing, the test can be stopped when it has burned for 20 minutes from the start of timing. The burn time and burn distance should be recorded.

4

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SMTC 5 400 008 汽车内饰材料的燃烧特性Burning Behavior of Auto

SMTC上汽股份有限公司技术中心企业技术标准EnterpriseTechnicalStandardofSAICMotorTechnicalCenterSMTC5400008-2010(V1)汽车内饰材料的燃烧特性BurningBehaviorofAutomotiveI
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