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注塑机技术资料
CVPET系列
将操作说明书放在机器附近！
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文档数据
系列 机器型号 机器编号 订单号 控制／版本 制造年份 发布日期 文档编号 客户地址 机器位置 客户库存号
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目录
0 0.1 0.2 0.3 0.3.1 0.3.2 0.4 0.5 0.6 0.7 0.8 1 1.1 1.1.1 1.1.2 1.1.3 1.2 1.2.1 1.2.2 1.2.3 1.2.4 1.2.5 1.2.6 1.2.7 1.2.8 1.2.9 1.2.10 1.2.11 1.2.12 1.2.13 1.2.14 1.2.15 1.2.16 1.2.17 1.2.18 1.2.19 1.2.20 1.2.21 1.2.22 1.3 2 2.1 2.1.1 2.1.2 2.1.3
前言 0.1 文档用途 ............................................................................................................................................................................................................ 0-2 技术资料的结构 .............................................................................................................................................................................................. 0-2 技术资料的目标群 ......................................................................................................................................................................................... 0-3 操作手册 ............................................................................................................................................................................................................ 0-3 技术文档 ............................................................................................................................................................................................................ 0-3 使用寿命 ............................................................................................................................................................................................................ 0-3 用户评价 ............................................................................................................................................................................................................ 0-4 担保条款 ............................................................................................................................................................................................................ 0-4 培训 ..................................................................................................................................................................................................................... 0-5 Krauss-Maffei地址 .......................................................................................................................................................................................... 0-6 安全 1-1 符号及备注说明 .............................................................................................................................................................................................. 1-2 通用符号 ............................................................................................................................................................................................................ 1-2 关于特殊危险的指导 .................................................................................................................................................................................... 1-3 人身防护设备 .................................................................................................................................................................................................. 1-6 一般安全指导 .................................................................................................................................................................................................. 1-7 操作手册中的指导 ......................................................................................................................................................................................... 1-7 操作员责任 ....................................................................................................................................................................................................... 1-7 人员责任 ............................................................................................................................................................................................................ 1-7 培训人员 ............................................................................................................................................................................................................ 1-8 机器使用危险 ................................................................................................................................................................................................ 1-11 电能造成的危险 ............................................................................................................................................................................................ 1-11 液压系统造成的危险 .................................................................................................................................................................................. 1-11 气动系统造成的危险 .................................................................................................................................................................................. 1-12 有害粉尘及蒸汽的排放 .............................................................................................................................................................................. 1-12 有害流体造成的危险 .................................................................................................................................................................................. 1-13 注塑过程中的危险 ....................................................................................................................................................................................... 1-14 换模具时的危险 ............................................................................................................................................................................................ 1-14 担保及赔偿 ..................................................................................................................................................................................................... 1-15 组织措施 .......................................................................................................................................................................................................... 1-15 安全装置 .......................................................................................................................................................................................................... 1-15 非正式安全措施 ............................................................................................................................................................................................ 1-16 正常运行过程中的安全措施 .................................................................................................................................................................... 1-16 防火 ................................................................................................................................................................................................................... 1-17 紧急措施 .......................................................................................................................................................................................................... 1-17 执行维护、修理及故障排除工作时的安全措施 ............................................................................................................................... 1-17 机器结构改造 ................................................................................................................................................................................................ 1-21 机器清洗及废弃处理 .................................................................................................................................................................................. 1-22 安全测试／安全指导 .................................................................................................................................................................................. 1-23 注塑技术基本原理 2-1 PETFORM系统的结构 ................................................................................................................................................................................ 2-2 PET注塑机的结构 ......................................................................................................................................................................................... 2-2 注塑装置 ............................................................................................................................................................................................................ 2-3 塑化（3区螺杆） .......................................................................................................................................................................................... 2-4
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2.2 2.2.1 2.3 2.3.1 2.4 2.4.1 2.4.2 2.4.3 2.4.4 2.4.5 2.4.6 2.4.7 2.5 2.5.1 2.5.2 2.5.3 2.5.4 2.6 2.6.1 2.6.2 2.6.3 2.6.4 2.6.5 2.6.6 2.6.7 2.6.8 2.6.9 2.7 2.7.1 2.7.2 2.7.3 2.7.4 2.7.5 2.7.6 2.7.7 2.7.8 2.7.9 2.7.10 2.8 3 3.1 3.2 3.3 3.3.1 3.3.2 3.3.3 3.4 3.4.1 3.4.2
高磨损性塑料及添加剂 ................................................................................................................................................................................ 2-7 锁模装置 ............................................................................................................................................................................................................ 2-8 注塑 ................................................................................................................................................................................................................... 2-10 注塑基本原理 ................................................................................................................................................................................................ 2-10 PET注塑工艺 ................................................................................................................................................................................................ 2-11 术语说明 .......................................................................................................................................................................................................... 2-11 程序 ................................................................................................................................................................................................................... 2-12 PET注塑件的注塑 ....................................................................................................................................................................................... 2-14 注塑材料的干燥 ............................................................................................................................................................................................ 2-15 注塑工艺的顺序 ............................................................................................................................................................................................ 2-19 注塑压力（注塑、保压及背压） ........................................................................................................................................................... 2-21 注塑速度选择 ................................................................................................................................................................................................ 2-23 PETFORM模具 ............................................................................................................................................................................................ 2-24 模具冷却 .......................................................................................................................................................................................................... 2-24 模具通风 .......................................................................................................................................................................................................... 2-24 注嘴温度 .......................................................................................................................................................................................................... 2-25 模具注口开启／闭合延迟 ......................................................................................................................................................................... 2-27 PETFORM注塑机的标准.......................................................................................................................................................................... 2-28 材料温度 .......................................................................................................................................................................................................... 2-28 进料区............................................................................................................................................................................................................... 2-28 料筒及模具温度 ............................................................................................................................................................................................ 2-28 背压 ................................................................................................................................................................................................................... 2-28 材料滞留时间 ................................................................................................................................................................................................ 2-29 注塑速度 .......................................................................................................................................................................................................... 2-29 保压 ................................................................................................................................................................................................................... 2-30 冷却剂供应 ..................................................................................................................................................................................................... 2-30 压缩空气供应 ................................................................................................................................................................................................ 2-30 PET注塑件的质量规范 ............................................................................................................................................................................. 2-31 零件重量 .......................................................................................................................................................................................................... 2-31 乙醛含量 .......................................................................................................................................................................................................... 2-31 IV损失 ............................................................................................................................................................................................................. 2-31 壁厚 ................................................................................................................................................................................................................... 2-31 注塑件弯曲 ..................................................................................................................................................................................................... 2-31 浇道点............................................................................................................................................................................................................... 2-31 结晶度............................................................................................................................................................................................................... 2-32 光学仪器检查 ................................................................................................................................................................................................ 2-32 缩痕 ................................................................................................................................................................................................................... 2-32 禁止一项 .......................................................................................................................................................................................................... 2-32 塑料名称缩写索引 ....................................................................................................................................................................................... 2-33 运输及包装 3-1 运输安全注意事项 ......................................................................................................................................................................................... 3-2 对机器操作人员的要求 ................................................................................................................................................................................ 3-3 运输 ..................................................................................................................................................................................................................... 3-3 限位点、尺寸及重量 .................................................................................................................................................................................... 3-3 重物装载到卡车上 ......................................................................................................................................................................................... 3-5 固定重物 ............................................................................................................................................................................................................ 3-5 包装 ..................................................................................................................................................................................................................... 3-6 打开包装 ............................................................................................................................................................................................................ 3-6 机器再包装 ....................................................................................................................................................................................................... 3-6
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克劳斯玛菲注塑机说明书
