北京艾尔OKRA饮料有限公司品控部文件—生产工艺
编号：OKRA/B3.PK00008-2019 版本：A 修改状态：0
production, and then inform the allocation of material, at this time, the automatic point opening equipment on the operation screen will be put into the production state and the surplus material will be pushed out with pure water after the end of production.
灌装 Filling
灌装机工作原理 瓶通过人工上瓶 风道送给三位一体
机之冲瓶机；空瓶到达冲瓶位置，锥型喷头喷出高压无菌水对空瓶进行内外无死角冲洗，冲洗干净彻底。清洗时间不低于5秒钟；经沥干、翻瓶，通过中心拨盘到达灌装机卡瓶口回转台，灌装阀下降封住瓶口，开阀开始灌装，经混合机混合后的物料开始注入包装瓶，然后灌装阀抬起、关阀脱瓶。在进入拧盖机之前，无菌水喷充瓶口，拧盖头从供盖滑道上抓取瓶盖，旋压封盖，灌装工段结束。
Working principle of filling machine: Bottle should be carried by staff; Air duct is connecting to the bottle washer of the trinity machine. Empty bottle was sent to the specified position, Cone nozzle sprays high pressure sterile water to wash the empty bottle inside and outside without dead Angle, rinse thoroughly.
The cleaning time shall not be less than 5 seconds; After draining and turning the bottle, it reaches the rotary table of bottle mouth controlling
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北京艾尔OKRA饮料有限公司品控部文件—生产工艺
编号：OKRA/B3.PK00008-2019 版本：A 修改状态：0
of the filling machine through the center dial, and the filling valve descends to seal the bottle mouth, opens the valve and starts filling, the mixed material begins to be injected into the packaging bottle by the mixing machine, and then the filling valve lifts to close the valve and remove the bottle. Before entering the capping machine, the sterile water sprays the bottle mouth, the capping head grabs the bottle cap from the capping slide, spins the capping, and the filling section ends.
罐装时的操作及工艺参数
Operation and process parameters during canning 开机前注意事项： NOTES BEFORE STARTING:
1. 确保所有转换部件安装正确牢固。
Make sure all conversion parts are installed correctly and firmly.
2.确保无工具、擦布及其它物品遗留在机器内部，尤其不能 遗留在旋转部件内。
Ensure that there are no tool wipes and other items left inside the machine, especially in rotating parts. 3.确保机械运行的危险区域内没有人员。
Ensure that no personnel are present in hazardous areas where machinery is operating.
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北京艾尔OKRA饮料有限公司品控部文件—生产工艺
编号：OKRA/B3.PK00008-2019 版本：A 修改状态：0
4.确保所有保护装置及控制装置处于正常良好状态。如：瓶夹压簧、弹簧、弹片、瓶夹开关等。
Ensure that all protective devices and control devices are in good condition, such as: the bottle clamping pressure spring, spring, shrapnel, bottle clip switch, etc.
5.检查电源、压缩空气、二氧化碳、 冷却水是否供给正常。 Check whether the power supply, compressed air, carbon dioxide, cooling water is normal.
6.灌装前确保灌装机已经清洗，否则禁止入瓶灌装。
Ensure that the filling machine has been cleaned before filling, or do not fill the bottle.
7.进瓶风道是否畅通，挡瓶夹板是否正常。
Check whether the bottle air duct is smooth, whether the bottle baffle splint is normal.
1、 运行：
Operation:
1.打开电源开关，观察冲瓶水、压缩空气、二氧化碳压力 是否供给正常和存在泄漏现象。如没有冲瓶水，禁止启动运转。
Turn on the power switch and observe whether the bottle wash water, compressed air, carbon dioxide is normal and there is leakage. If there
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北京艾尔OKRA饮料有限公司品控部文件—生产工艺
编号：OKRA/B3.PK00008-2019 版本：A 修改状态：0
is no bottle wash water, do not start the operation.
2.使用触摸屏应轻轻点击，不得用力过大，检查物料阀及其它各气动阀是否动作正常。
Use the touch screen should be gently clicking, do not click too much, check whether the material valve and other pneumatic valves are normal operation.
3.将速度旋钮调至低速位，启动运转主电机，检查各传动部件是否正常。如发现异常和异响，应立即停机。
Adjust the speed knob to low speed and start the main motor to check whether all transmission parts are normal. If abnormal and abnormal sound is found, stop the machine immediately.
4.上述正常时打开挡瓶夹，缓慢进入瓶子。检查各拨轮相对应的瓶夹夹瓶是否正常。如有掉瓶和异响异常情况，应立即停机。
Open the bottle holder when above are normal, slowly enter the bottle to check whether the bottle holder corresponding to each wheel is normal. In case of bottle drop and abnormal sound, stop the machine immediately.
5.检查灌装液位和旋盖是否正常。 Check filling level and screw cap are normal. 6.以上事项正常后方可加速运转。
The above items can be accelerated after normal operation.
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北京艾尔OKRA饮料有限公司品控部文件—生产工艺
编号：OKRA/B3.PK00008-2019 版本：A 修改状态：0
a. 机器运转时，操作人员不得离开机器或远离操作屏，以便出现异常时迅速停机。
When the machine is running, the operator shall not leave the machine or stay away from the operating screen, so as to stop the machine quickly in case of any abnormality.
b. 观察各传动部件有无异常和异响。如有，应立即停机。 Observe whether the transmission parts are abnormal and abnormal sound, should stop immediately.
c. 观察有无掉瓶、歪瓶、卡瓶及灌装不满现状。如有，应立即停 机并及时通知维修人员进行检修。
Observe whether the bottle is dropped or slanting bottle or stuck and insufficient filling, If so, stop the machine immediately and inform the maintenance personnel for maintenance. d. 禁止反盖进入旋盖模腔。如有，应立即停机取出。
Do not put the back cap into the cavity of screw cap, if any, stop immediately and take it out.
e. 观察输送链板是否有断裂或工作不正常现象。
Observe whether the conveyor chain plate is broken or abnormal.
2、 停机注意事项：
Shutdown precautions:
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调配作业指导书中英版
