山西潞安矿业（集团）有限责任公司 高硫煤清洁利用油化电热一体化示范项目
膜浓缩系统 试车方案
通用电气实业（上海）有限公司
2016年9月
山西潞安矿业（集团）有限责任公司 高硫煤清洁利用油化电热一体化示范项目
膜浓缩系统 试车方案
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通用电气实业（上海）有限公司
2016年9月
GE Water & Process Technologies 山西潞安矿业（集团）有限责任公司
通用电气水处理及工艺过程处理 高硫煤清洁利用油化电热一体化示范项目 膜浓缩系统调试方案
目 录
第1章 装置概况及试车目的 .................................................................................... 10?1.1 装置概况 ............................................................................................................ 10?1.2 装置进出水水质 ................................................................................................. 11?1.2.1.1?1.2.1.2?
进水水质 ................................................................................................ 11?出水水质 ................................................................................................ 12?
1.3 主要工艺流程 ..................................................................................................... 13?1.4 试车目的 ............................................................................................................ 14?第2章 试车组织机构............................................................................................... 15?第3章 试车条件 ...................................................................................................... 16?3.1 基本条件 ............................................................................................................ 16?3.2 人员的配备 ......................................................................................................... 17?3.3 药剂储备 ............................................................................................................ 17?3.4 气源供给 ............................................................................................................ 19?3.4.1.1?3.4.1.2?
仪表压缩空气 ......................................................................................... 19?工艺压缩空气 ......................................................................................... 19?
3.5 水源供给 ............................................................................................................ 19?3.6 其它准备 ............................................................................................................ 20?第4章 试车程序 ...................................................................................................... 21?4.1 单机试车 ............................................................................................................ 21?4.2 气动阀门 ............................................................................................................ 21?4.3 离心泵................................................................................................................ 22?4.4 潜水排污泵 ......................................................................................................... 24?4.5 污泥螺杆泵 ......................................................................................................... 25?4.6 磁力泵................................................................................................................ 26?4.7 搅拌机................................................................................................................ 26?4.8 刮泥机................................................................................................................ 28?
通用电气实业（上海）有限公司
1
GE Water & Process Technologies 山西潞安矿业（集团）有限责任公司
通用电气水处理及工艺过程处理 高硫煤清洁利用油化电热一体化示范项目 膜浓缩系统调试方案
4.9 罗茨风机 ............................................................................................................ 30?4.10 起重机.............................................................................................................. 33?4.11 隔膜计量泵 ....................................................................................................... 34?4.12 电磁计量泵 ....................................................................................................... 35?4.13 石灰、纯碱料仓装置 ........................................................................................ 36?4.14 助凝剂（PAM）全自动注料装置 ...................................................................... 37?4.15 气动隔膜泵 ....................................................................................................... 38?第5章 调节池和澄清池单元 .................................................................................... 40?5.1 原水调节池单元 ................................................................................................. 40?5.2 原水提升泵 ......................................................................................................... 40?5.3 高密度澄清池 ..................................................................................................... 40?5.4 污泥回流泵 ......................................................................................................... 42?5.5 污泥输送泵 ......................................................................................................... 42?5.6 石灰稀释泵 ......................................................................................................... 43?5.7 澄清池PAM计量泵............................................................................................ 43?5.8 澄清池FECL3计量泵 ......................................................................................... 43?5.9 澄清池熟石灰加药泵 .......................................................................................... 44?5.10 纯碱加药泵 ....................................................................................................... 44?5.11 MGO计量泵 ...................................................................................................... 44?5.12 设备参数 .......................................................................................................... 46?5.13 开车前检查 ....................................................................................................... 49?5.14 系统进水调试 ................................................................................................... 50?5.15 澄清池进水水质 ............................................................................................... 51?5.16 驱动单元故障排除 ............................................................................................ 51?第6章 超滤系统 ...................................................................................................... 54?6.1 澄清池出水PH调节单元 .................................................................................... 54?6.2 超滤给水池 ......................................................................................................... 54?6.3 超滤给水泵 ......................................................................................................... 55?
通用电气实业（上海）有限公司
2
GE Water & Process Technologies 山西潞安矿业（集团）有限责任公司
通用电气水处理及工艺过程处理 高硫煤清洁利用油化电热一体化示范项目 膜浓缩系统调试方案
6.4 自清洗过滤器 ..................................................................................................... 55?6.5 超滤进水FECL3投加装置 .................................................................................. 55?6.6 超滤配水渠 ......................................................................................................... 56?6.7 ZEEWEED?超滤膜和膜池 .................................................................................... 56?6.8 超滤滤液泵 ......................................................................................................... 58?6.9 超滤膜风机 ......................................................................................................... 58?6.10 超滤反洗水箱 ................................................................................................... 59?6.11 超滤反洗泵 ....................................................................................................... 59?6.12 超滤反洗废水池 ............................................................................................... 60?6.13 超滤反洗废水输送泵 ........................................................................................ 60?6.14 化学清洗水箱和加热装置 ................................................................................. 60?6.15 超滤清洗泵 ....................................................................................................... 61?6.16 超滤次氯酸钠加药装置..................................................................................... 61?6.17 超滤柠檬酸加药装置 ........................................................................................ 62?6.18 超滤盐酸加药装置 ............................................................................................ 63?6.19 超滤中和氢氧化钠加药装置 .............................................................................. 63?6.20 超滤中和亚硫酸氢钠投加装置 .......................................................................... 63?6.21 超滤产水箱次氯酸钠加药装置 .......................................................................... 64?6.22 设备参数 .......................................................................................................... 64?
PH
调节系统 ............................................................................................................. 64?
6.23 调试前检查对照表 ............................................................................................ 71?6.24 设备初次启动 ................................................................................................... 76?6.25 故障检修指南 ................................................................................................... 77?第7章 离子交换系统............................................................................................... 84?7.1 超滤产水池 ......................................................................................................... 84?7.2 离子交换器给水泵 .............................................................................................. 84?7.3 弱酸床进水纯碱投加装置 ................................................................................... 85?7.4 亚硫酸氢钠投加装置 .......................................................................................... 85?
通用电气实业（上海）有限公司
3
潞安膜浓缩系统试车方案 2016-10-07
