TITLE: Control of monitoring and measuring equipment 标 题:校准和测量设备的控制程序 REV 版本 A B C D E F G H I CHANGE 更改内容 Revision History 更改记录 DOC No. FQP-7.6-01 REV:M Page 1 of 10 WRITTEN 编 写 DATE 日 期 Dec 17th, 2002 Feb 17th, 2003 May 14th, 2003 Apr 14th, 2004 thMay10, 2005 Feb 12 th,2006 Aug 22 th,2006 First Issue Update 5.1.1 Update Document No. From FQP-CAL to FQP-7.6 Update Equipment List, New Equipment, Repair Equipment, Beyond Repair Equipment, Equipment Extend Use Add a customer consigned label or Xxx Asset label. Add Attached 15,16,17,18,19,20 1. Update Doc No from FQP-7.6 to PQP-7.6-01 2. Update new equipment control , 5.9 and 5.13 Add calibration process and Lead-free solder label Split form from procedure, and add training requirement Updated Item5.2.1, add Item 5.2.5, 5.2.6, 5.4.5, 5.7.3, 5.7.4 Some Updated Updated Item5.8.1,5.8.2 and Customer Property Nov 14 th,2006 equipment sticker & Attachment 9 seal sticker 1.Update procedure format。 J Oct 24th ,2007 2.Update Document title according to ISO9001:2008 June 12,2010 requirements Update Item 5, 6.7.3.2, 6.10.3 & 7.4, add Idle label. K May 3th, 2013 Update 6.12.2 L Aug 13th 2013 Updated Item 6.12 , 6.13&6.15 and 8.2 M Sep.17th 2013 Check & Approval 检查和批准栏 SIGNATURE DATE SIGNATURE DATE 签名 日期 签名 日期 Originator Program/Project 起案者 xxx 2013-9-17 项目部 xxx 2013-9-23 A Quality Materials 质量部 xxx 2013-9-24 物料部 xxx 2013-9-23 A IT/IS HR 资讯部 xxx 2013-9-18 人事部 xxx 2013-9-18 A Ops. Eng. 运作部 xxx 2013-9-19 工程部 xxx 2013-9-19 A Facility Logistics 厂务 xxx 2013-9-22 物流部 xxx 2013-9-18 A BE Finance 卓越运营部 xxx 2013-9-18 财务部 xxx 2013-9-22__ GM 总经理 N/A N/A A Checked by DCC: Date: 文控审核: xxx A 日期: 2013-9-24 A 1. Purpose 目的 Confidential & Proprietary Information of Xxx (Xxx)
TITLE: Control of monitoring and measuring equipment 标 题:校准和测量设备的控制程序 DOC No. FQP-7.6-01 REV:M Page 2 of 10 1.1 To establish and maintain an effective calibration system for controlling the accuracy of inspection measuring and Test equipment used directly to verify the conformance of products and process parameters to the specified requirements. 建立和维护校准系统,以控制测量和测试设备的精度符合客户指定产品参数的要求 1.2 To establish guidelines for controlling calibration of newly purchased equipment and consigned equipment from the customer. 为控制新买及客户委托的设备建立一个指导方针 1.3 To identify stabilizing duration before conduct the calibration for all equipment calibrated. 为所有需校准的仪器确定校准周期。 1.4 To define the control requirement for internal calibration or check (Electrical/Mechanical) equipment. 为内校设备(检验)定义控制要求 1.5 To establish guidelines for all equipment discarded. 为所有报废设备处理建立指导 2. Scope 范围 This procedure applies to all equipments of inspection, measuring used in XXX Xxx manufacturing operation. 该程序适用于监视xxx(xxx)所有用于检查和测量的设备 3. Definition 定义 3.1 Calibration校准 A set of operation to ensure the value Showed by measurement equipment is conformed to the standard value. 确定测量仪器或测量装置所指示的值,与对应的标准量值所复现程度。 3.2 Traceability溯源性 The ability to relate individual measurement result can trace the original national standards through an unbroken chain of comparison. 每个测量结果都能通过一个比较链溯源到国家或国标标准。 4. Responsibility 职责 4.1 Dept. Head各部门主管 4.1.1 Ensure that all equipment used to inspect product or measure process parameters is calibrated 应确信本部门仪器所使用的参数都被校准 4.1.2 Removed all equipments from use place which are not valid calibration due date or no any status label. 移走所有未被校准或无任何状态标识的仪器. 4.2 Every operator 操作者 Verify the equipment used is calibrated 检查所使用设备是否被校准 4.3 Calibration coordinator校验协调员 4.3.1 Update and maintain the master list of all test equipments Confidential & Proprietary Information of Xxx (Xxx)
TITLE: Control of monitoring and measuring equipment 标 题:校准和测量设备的控制程序 DOC No. FQP-7.6-01 REV:M Page 3 of 10 更新和维护仪器清单 4.3.2 Determine external calibration organization 确定外校计量单位 4.3.3 Decide whether internal calibration or external calibration 确定仪器内校还是外校 4.3.4 Execute internal calibration (check) and keep calibration record. 执行内部校验(或检查)并保存校验数据 4.3.5 Organize external calibration 安排组织外部校准 4.3.6 Paste calibration label and keep calibration report 粘贴及维护标签,保存校准报告 4.3.7 Monitor all equipments of all departments to insure that are calibrated.. 监控所有部门仪器,以确保它们都被校准 5. Process Flow Chart 流程图 Equipment Calibration Process FlowResp. Dept StartAction DecisionD: Decision R: Realization C: Correspondent I: Information InputProcessOutputCalibration administrator should work out the nextmonth calibration schedule, and inform the relatedperson by written(计量室在每月月底制定下一个月的校验计划并以书面形式通知使用人或保管人)RINOSend to Calibration labaccording to the schedule?(是否按计划送至校准室?)YesIRCalibration.校验IPassRFailRepair维修Discard报废Limit use限用RRSitck the Stoppinguse sticker.停止使用并粘贴停用标签.Review with the testengineer and stickthe Limit use sticker.与相关测试工程评审后贴限用标签.Review calibrationreport & addidentification sticker.评估校验报告,粘贴校验标签.Tester Engineer EndInput&OutputCalibration organizationUser Dept. coordinatorCalibration coordinatorLead-TimeC Confidential & Proprietary Information of Xxx (Xxx)
TITLE: Control of monitoring and measuring equipment 标 题:校准和测量设备的控制程序 DOC No. FQP-7.6-01 REV:M Page 4 of 10 6. Procedure程序 6.1 Master list of equipment and calibration schedule设备清单 Establish master list for all the inspection, measuring and test equipment, and update it monthly basis. New purchased equipments will be added to the list in time. List must include the following information at least. 包括所有设备的清单应被建立,它应被更新至少一月一次,当有新设备时,应添加进表;它至少应包含 下列字段: -Location仪器位置 -Equipment name仪器名称 -Model 型号 -Manufacturer制造商 -Serial Number序列号 -Asset Number资产号 -Calibration Type (i.e. external or internal) 内校/外校 -Due date(Calibration due) 到期日 6.2 New equipment新进设备 6.2.1 Purchaser or receiver shall request relative documents for the newly purchased equipment from the manufacturer or customer, for example instruction, warranty file, calibration certificate or report etc. 购买者或接收者应负责从设备生产厂家或委托的客户处拿到说明书,保修卡,校准合格证书等设备资料. 6.2.2 Test Dept. Head shall review the calibration certificate with trained calibration persons to determine the calibration availability. 测试部门经理应该和通过培训的校准人员一起检查校准合格报告来决定校准的有效性 6.2.3 If the calibration is invalid, the Purchaser or receiver shall negotiate liability of calibration cost with equipment manufacturer or its distributor. 如果校准无效,购买者或接收者应该在再校准之前,与制造厂商或发行处洽谈校准费用的问题。 6.2.4 Using Dept should arrange person to verify the equipment’s functionality base on its specification. Upon acceptance the calibration coordinator book it in control list and add it into equipment management database, then stick the Certified Label. For new purchased equipments, if the equipment does not confirm to its specification, it will be returned to purchaser (Attachment: 7.8 Information feed back for new buy equipment) 使用部门应该派人负责核实其功能是否如说明书上所写。只有合格后,校验人员才可以将该仪器归为 受控仪器,更新仪器清单并粘贴合格标签。对新买设备, 如果不合格,买或接收者应安排退货。(FQP-7.6-01-F009新买仪器信息反馈表) 6.2.5 Every measuring or testing equipment relative production quality must be informed to calibration coordinators after purchased or received. Be convenient to add it into calibration system. 任何部门新进测量设备,请购部门在请购或接受与产品质量相关的仪器,仪表,量具入厂后都必须及时通知仪校人员,以便将该设备纳入校验系统中. 6.2.6 Only pasted calibrated label equipment can be used in produce 只有粘贴校准合格标签的测量设备方可投入正常生产. 6.3 Calibration Source 校验资源 6.3.1 External Calibration外部校准 External calibration organization must be an independent laboratory and has own measuring standards certificated and traceable to International Standard or National standard. The calibration organization must meet the following requirement Confidential & Proprietary Information of Xxx (Xxx)
TITLE: Control of monitoring and measuring equipment 标 题:校准和测量设备的控制程序 DOC No. FQP-7.6-01 REV:M Page 5 of 10 外校单位必须是一个能溯源到国家或国际测量标准的独立团体,必须满足下列要求。 6.3.1.1 Must be certified by National or International Calibration Standard or passed Xxx audit. 必须有国家或国际授权的证书,或者被xxx审查并认可. 6.4 Calibration校准 6.4.1 According to the international or national measure standard, calibration or verification must be arranged by calibration cycle. If no reference measure standard, must keep the calibration gist or reference information. 对照能溯源到国际或国家标准的测量标准,按照规定的时间间隔进行校准或检定。若无上述参照标准时,应记录其校准或检定的依据。 6.4.2 Calibration coordinators make calibration plan periodically. 校准负责人定期制定设备校准计划 6.4.3 At the end of every month, calibration coordinators should print out due date information List to relative dept. 每月底,校准负责人应给各部门相关负责人打印一份校准到期/通知单 (FQP-7.6-01-F004 Due date information List). 6.4.4 Relative persons should send equipment to TD to Arrange calibration. 各部门相关人员应在校准设备到期前送测试部门安排校准 6.4.5 Equipments no status label can not be found in production area, otherwise Calibration coordinators can take it to calibration room when patrolman scouting. QA patrolman or operator once find equipments in stop or out off due date or no label status must stop using and inform calibration coordinators at time. 任何无状态标签的测量设备一律不得在产区出现,仪校人员巡线有权回收无任何状态标签的设备.QA巡检或操作员一经发现停用,校验过期,无状态标识的设备用于产线应及时停用并通知校验部门. 6.4.6 The external calibration should be arranged by Calibration coordinators based on internal calibration procedure. 校准负责人根据内部校准程序安排设备外部校准。 6.4.7 Calibration coordinators keep the calibration report and change label after verifying the cycle time for calibration. 校准报告由测试部校准负责人归档并核实校准周期后,更换校准标签 6.4.8 Calibration coordinators should ensure the tractability of calibration certificate. 校准负责人应确保校准报告的可追溯性 6.4.9 Calibration coordinators must get the Qualification certificate from authorized calibration organization or professional training organization. 校准人员必须取得专门检定部门颁发的资格证书或经供应商授权专门培训合格后方可从事校准工作 6.5 Internal Calibration (check) 内部校验(检查) 6.5.1 The calibration technician need perform internal calibration, sticks measure label and keep calibration record 校验技术员执行内部校验并粘贴标签并保存校验数据 6.6 Calibration Cycle time校准周期 6.6.1 Calibration cycle shall be established base on the stability of the equipment capability, purpose and usage frequency. 根据仪器的稳定性,用途及仪器的使用频率来确定仪器的校验周期. 6.6.2 Calibration cycle recommended by the equipment manufacturer or calibration laboratory can be taken as a guideline initially. If the results of successive calibrations proven that the equipment has assured continued accuracy, calibration cycle shall be lengthened. 制造商和外部校准实验室推荐的校验周期应作为首选方针。如果连续几次的校准结果都证明此仪器保 持良好的精确度,则此仪器的校准周期可以延长. Confidential & Proprietary Information of Xxx (Xxx)