两辊压延机说明书

XY-2L360X800-L 地址：中国桂林 电话(Tel): 两辊压延机

Two-roll Cushion Calender

使用说明书

User Manual

传真(Fax): XY-2L360×800-L两辊压延机使用说明书 XY-2L360X800-L

两辊压延机Two-roll Cushion Calender

一、用途 Application

本压延机主要供轮胎厂胎面缓冲层贴合，可与复合胎面压出联动生产线配套，也可用于橡胶制品厂压延胶片。

This cushion calender is mainly used for the cushion layer application of tread in Tire Company. It could be coordinated with the complex tread sheeting linkage production line, and could be also used for rubber sheets calendaring in rubber products factory. 二、主要规格及技术参数 The main specifications and technical parameters

辊筒直径 Roller diameter……………………………………………………360ｍｍ 辊筒长度 Roller length………………………………………………………800ｍｍ 辊筒速比（下辊：上辊）Roller speed ratio (lower roller: upper roller) ……1：1.04 线速度 Line speed…………………………………………………3～30(ｍ／ｍｉｎ) 辊距范围 The range of roller gap……………………………………………0～10ｍｍ 压延制品最小厚度 Min. Thickness of products……………………………0.5ｍｍ 压延制品最大宽度 Max. Width of products…………………………………600ｍｍ 主电动机 Main motor

型号 Model…………………………………………………XY-ZL360×800 功率 Power ……………………………………………………………30Kw 转速 Rotational speed ……………………………………………1500(r/min) 电压 Voltage ……………………………………………………………415V

调距电机 Roller adjusting motor

型号Model…………………………………………RVE75/130 4000-0.75FC 功率Power……………………………………………………………0.75kW 转速Rotational speed……………………………………………1400 (r/min)

全机净重 Net weight of the overall machine…………………………………～4200Kg 体积（长×宽×高）Size(length× width× height)………………～3700×1500×1600(mm)

１ XY-2L360×800-L两辊压延机使用说明书 三、主要结构及工作原理 The main structure and the working principle

机器主要由底座、机架、辊筒、组合齿轮减速箱、万向联轴节、调距装置、辊筒温控装置、挡胶板装置、安全紧停装置、割刀装置等主要零部件组成，两只辊筒轴线连线与水平面夹角呈60°，参看总装配图（附图1. 附图3）。

The machine is mainly formed with base, frame, roller, combined gear box, universal spindle coupling, roller adjusting device, roller temperature control unit, rubber scraper device, the emergency stop device, cutting device, etc. The included angle between the axis connecting line of the two rollers and the horizontal plane is 60°. Please refer to the General Installation Drawing (Drawing 1, Drawing3). 1. 辊筒 Roller

辊筒系周边钻孔辊筒，可通过热水加热或冷水冷却，工作表面具有较高的硬度和耐磨性。 The rollers are ones with holes on the edges. They could be heated with hot water or cooled with cold water, and the working surface is in high hardness and abrasive resistance. 2. 传动系统 Driving system

由交流电动机驱动组合齿轮减速箱，通过万向传动轴，使辊筒作相对方向旋转，辊筒可进行无级变速，在控制箱上能及时反映该辊筒的速度。通过电器的能耗制动，迅速刹车，安全可靠。

The AC motor drives the combined gear box and make the rollers rotate in relative directions through universal driving shaft. The speed of the rollers could be varied infinitely and the rate should be reflected on the controlling box in time. The machine could be stopped immediately and safely by dynamic braking of the electrical devices. 3. 调距装置 Roller gap adjusting device

下辊的两端各有一套电动调距装置，在电气控制下，由电动机带蜗轮蜗杆减速机，通过蜗轮副减速，传动螺杆在固定于机器架上的螺母内旋转，从而使辊筒轴承在机架滑槽内上下移动，达到调距之目的。通过电器按钮可控制轴承单个或成对移动。并由行程开关控制其移动的最大及最小距离。

Each end of the lower roller is equipped with one electric gap adjusting device. Under the control of electricity, the motor drives the worm and gear reducer, and reduce the speed through worm gear pair. The drive screw rotates inside the screw nut that is fixed on the frame, so that to make the roller bearing move up and down inside the sliding chute of the frame and at last adjusts

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