MG30WD电牵引采煤机说明书

ＭG500/1130-WD电牵引采煤机

说 明 书

(机械、液压部分)

太重煤机有限公司

目录

第一章 安全 ················································································································· 2 １、操作说明前言２? ２、一般说明 ················································································································· 3 3、按规定使用3? 4、运输与安装 ··············································································································· 4 ５、人员4?

6、操作、维护与检修４? 7、环境保护6? ８、其它危险 ················································································································· 6 第二章 整机概述7? 1、 机器型号7? ２。 机器用途 ·············································································································· 7 3、 采煤机得组成8? 4。 采煤机得特点8? 5、采煤机得技术特征11? 第三章 摇臂12? 1、摇臂得作用12? 2、规格与性能13?

3、机器得外形图(如图3—1)１4? 4、工作原理与结构特征 ······························································································ １４ ５、注油(如图3-5) ······································································································· １8 6、摇臂得安装调整与试运转 ·························································································· １9 7、操作规程20?

８、轴承目录(见附图3—7)２１?

9、摇臂行星减速装置得强制润滑(见强制润滑部分) ······························································ 23 10、常见故障得分析及处理2３? 第四章 牵引传动部２4? 1、牵引传动部得用途24? 2、规格与性能(见附表)24? 3、概述 ······················································································································ 24 ４、传动系统 ·············································································································· ２5 6、制动器得检查与调整32?

7、轴承目录(见图７、1牵引部轴承目录)3３? 9、润滑35?

第五章 液压调高系统36? 1、泵站概述36?

２、泵站得主要元件40?

３、泵站得维护与常见故障得分析43? ４、 调高油缸 ············································································································· 48 第六章 主机架 ··········································································································· ５0 1、结构5０? 2、特点 ······················································································································ 50

3、主机架得润滑5０? 第七章 辅助部件 ······································································································ 5２ １、喷雾冷却系统 ········································································································· 52 2、辅助液压系统55? 3、护板及拆卸工具５５? 第八章 截割滚筒 ········································································································· 57 1、结构与作用57?

2 滚筒得拆卸及注意事项: ·························································································· 57 第九章 强制润滑装置··································································································· 59 第十章 运输、操作与检修6１? 1、运输61?

2 井上检查与试运转６２? 2、1 检查得主要内容６2? ３ 解体下井运输 ········································································································· 64 4、 采煤机得启动、操作与停机6４? 5。 采煤机得注油 ······································································································· 67 6 采煤机得维护与检修 ································································································· 67

第一章 安全

1、操作说明前言

本说明书共两大部分,以下内容为MG500/１１３0—WD电牵引采煤机得机械、液压部分(以下均称为采煤机),电气部分参见专用得说明书。

本说明得主要内容就是如何正确与经济地使用采煤机。

遵守该操作说明,有助于避免危险、降低维修费用与减少故障时间。 承担采煤机如下工作:

■ 运输 ■ 操作 ■ 维修

得人,都必须阅读与其承担相对应得章节,尤其要阅读第一章“安全”。完成上述工作得前提条件就是拥有采煤机得专门知识与经验。

除了本操作说明外,还应遵守采煤机使用国与使用地以下方面得法规: ■ 事故预防 ■ 环境保护

■ 工作安全性与专业性。

２、一般说明

2、1、从事采煤机运输、装配、拆卸、投入运行、操作、维护与维修得人员。除了阅读过“安全\章节外,还必须阅读过本操作说明中与其工作任务相关得内容;

2.2、该操作说明必须存放在采煤机使用地点(工具箱或者专用柜),以便随时查阅;

２。3、任何工作都必须遵守操作说明得规定;

2。4、注意贴在采煤机机身上得危险说明、安全说明、操作说明与维护说明,这些说明必须完整且字迹清晰;

2、5、遵守有关其它厂家供货得安全操作说明,比如电动机等等。 3、按规定使用

根据技术标准与通用得安全规程装配采煤机、即使如此,在使用采煤机时,仍然会对使用人员或者第三者得生命与健康构成危险,并对采煤机与其它设备造成损坏。

根据规定、遵照操作说明、有安全与危险意识地使用技术状态良好得采煤机,尤其要直接消除妨碍安全得故障！

采煤机就是用于截割与装载煤、盐、矿石、其它矿物质。除此以外得用途,比如:

■ 人员运输; ■ 矿物质运输; ■ 提升与牵引工作; ■ 破碎输送到顺槽中得岩块;

■截割带锚杆得煤壁,等都属于不符合规定！ ■ 不能用滚筒摇臂升起采煤机;

■ 只有当遵守了厂家提供得组装、拆卸、试车、操作、维护与检修得规程时,才视为按规定使用;

■ 采煤机得设计与制造使它能够在有瓦斯爆炸危险得环境中使用。

一旦采煤机使用地点得气体混合物比如甲烷(CH4)超过了《煤矿安全规范》规定得极限,采煤机必须停机并切断机器电源。

4、运输与安装

在运输时必须(根据第九章“运输\将运输单元、较大得组件或者单个零件小心并可靠地固定在有足够吊装能力得提升装置与起重装置上。 5、人员

5、1、在采煤机上工作得人员必须熟悉操作说明,尤其就是第一章“安全”、这一条同样适用于临时从事采煤机工作得人员,比如更换截齿或者进行维修工作得人员;

5.２、这些工作人员不能让长发松开,穿戴宽松得服装或者首饰包括戒指,以避免比如因吊挂或者卷入产生得伤害;

５.3、在采煤机旁工作与操作采煤机工作得人员都必须达到法律规定得最小许可年龄！

5、4、只允许使用经过培训或者接受过指导得人员,必须明确操作、安装、维护与检修人员得职责!

5、5、明确采煤机司机得责任并授权她拒绝第三人违背安全得指示！ 5、６、正在接受训练、短期培训、熟悉工作或者接受一般培训得人员,在有经验得人员得监督下才允许在采煤机旁工作！

5、7、必须使用规定与操作说明要求得个人保护装备; 5、8、操作人员应确保:未经授权得人员不得在采煤机旁工作。 6、操作、维护与检修

采煤机得操作应遵守使用国得安全与事故预防规程。

6。１、只有在:所有得保护设备、“紧急停止\装置、所有降尘设备都齐全并能够正常工作,才能操作采煤机;

６。２、操作采煤机前,必须检查所有控制装置与“紧急停止”装置就是否能够正常工作;

６、3、开始工作前,熟悉自己得位置与工作环境。工作环境包括工作范