Control Plan Number控制计划编号:PIM-0252Part Number/Latest Change Level产品编号/最新更改:1100165-302/1100165-601C/1100165-601CPart Name/Description产品名称/说明:PRBSupplier/Plant供应商/工厂: Flextronics(Nanjing) Prototype Prelaunch ProductionvKey Contact/Phone:Date(Orig)07/16/12Date(Rev.)ACore Team成员:Customer Eng.Approval/Date (If Req'd)客户工程批准日期Supplier/Plant Approval/Date供应商/工厂批准日期:Customer Quality Approval/Date (If Req'd)客户质量批准日期First releaseSupplier Code/供应商代码Other Approval/Date (If Req'd)其它批准日期Other Approval/Date (If Req'd)其它批准日期FlowChart Symbol/流程图符号Process/OperationNumberProcess Name/OperationDescriptionMachine Device Jig,Tools forMfgNo./生产用机器,设备,夹具和工具编号Characteristics/特性Product/产品Confirm incoming material messageaccording to the description in order orinvoice (part no, quantity,packaging...)依据订单或发票的描述确认来料信息(产品料号,数量,包装等)Check the packing according to thespecification依据产品规格书检查包装Process/程序SpecialCharClass/特Product /ProcessSpecification / Tolerance产品过程规格/公差Refer to individual POmessage: PO no./ part no. /quantity参照对应的订单信息:订单号,产品料号,数量EvaluationMeasurementTechniqueSample/样本Size/大小Freq/频次ControlMethod/控制方法Reaction plan 反馈计划Process Instruction过程说明Record记录Person In Charge责任人1Material receiving材料接收BANN system( FLEX's ERP system)/BANN系统2NANA1Visual目测100%Every Lot每批Receivingdocket收货单If physical not tally with DO or invoice, informbuyer & submit the material quantitydiscrepancy reportFQP-7.5-04( Store Material Handling Procedure)如果与订单或发票不符,通知采购并提交数量差仓库物料处理程序异报告Store-0001(Store work instruction)仓库管理规定If the package is damaged, must be confirmedFMI-7.5-001( Store Management procedure)by buyer or IQC仓库管理程序如果包装损坏,必须由IQC或采购确认FMI-7.5-001-F001(Material Quantity DiscrepancyWarehouse receiptReport)来料数量差异报告personnel库房物料接收员NANANo damage of package包装没损坏First check the supplier name whether orBANN system( FLEX's ERP system)/BANN系统not in the bann system, check MPNwhether or not combine with the baansystem. Check packing and cosmetic.先检查供应商是否在BAAN系统内,再检查MPN是否与系统一致,检查包装和外观1NANAAssure the supplier name &the MPN combine the baansystem.确保供应商名称和MPN和BAAN系统相符.Visual目测100%Every Lot每批NAFQP-8.2-05(Incoming Inspection Control Procedure)来料检验控制程序Incoming Inspection5X-10X magnifier; lamp Box来料检验Callipers; ruler; Pin Gauge; R(Comments: forGauge; Screw gauge;Flextronics5-10倍放大镜,灯箱,测规,标purchased part,尺,PIN规,R规,扭距标尺adapt for this IQC2process,For ENCconsigned part, shipto store directory.针对Flextronics采购的物料适用此程序,ENC移转物料免检入库.)Plug Guage 塞规Vernier Caliper游标卡尺Marble platen大理石平台AQL=0.4 I MAAQL=1.0 I MI2Dimension 尺寸NAMEI-1015Every Lot每批NAIf found any defect out of the spec, submit tobuyer to confirm the defects. If confirmed thedefect, buyer should hold the MRB meeting,Inspector paste the QC on hold label andwaiting the MRB meeting result如果有缺陷超出规格,提交给采购确认,确认后,采购召集MRB会议,检验员粘贴QC待调查标签在物料Every Lot每批NAMEI-1011(The usage and maintenance of lamp box)Relevant inspections instruction for the respectiveparts/component.(灯箱的使用保养规范)各元器件相关的检验指导(LCR 4287A operation manual)Relevant inspections instruction for the respective parts/component.(LCR4287A操作指导)各元器件相关的检验指导NAVisual目测or according tocustomer requiredAQL=0.4 I MAAQL=1.0 I MI 或参照客户要求AQL=0.4 I MAAQL=1.0 I MIFQP-8.2-05-F004Incoming MaterialDiscrepancies Report(IQC 材料不符合报告）FQP-8.2-05-F001GRN(Incoming InspectionReport(接货单/来料检验报告）QC Accept Label & StampQC接受标签 QC On hold Label & StampQC待调查标签QC Reject label & Stamp QC拒收标签Incoming Inspector进货检验员3Component cosmetic元件外观Dimension 尺寸Coplanarity平面度NANAAssure inspected result in thecomponent specification确保检验结果在元件规格内Visual目测or according tocustomerrequiredAQL=0.4 I MAAQL=1.0 I MI 或参照客户要求AQL=0.4 I MAAQL=1.0 I MIor according tocustomerrequiredAQL=0.4 I MAAQL=1.0 I MI 或参照客户要求LCR Multimeter Power万用表,LCR,功率测量仪4Functional: Component volume(Resistor & Capacitor & Inductor )功能的:元件值(电阻,电容,电感)NANARead from screendisplay直接读取FQP-8.2-05(Incoming Inspection Control Procedure)Every Lot每批NA来料检验控制程序Relevant inspections instruction for the respectiveparts/component.(来料质量控制)各元器件相关的检验指导Psychrometer干湿计BANN system3Material storage材料存储BANN系统1N/AQty/PartNo/RH&Temperature数量名称,编号,温度NATemperature 18-30℃30%
FlowChart Symbol/流程图符号Process/OperationNumberProcess Name/OperationDescriptionMachine Device Jig,Tools forMfgNo./生产用机器,设备,夹具和工具编号Characteristics/特性Product/产品Icicles锡尖Cold solderProcess/程序SpecialCharClass/特Product /ProcessSpecification / Tolerance产品过程规格/公差EvaluationMeasurementTechniqueSample/样本Size/大小Freq/频次ControlMethod/控制方法Reaction plan 反馈计划Process Instruction过程说明Record记录Person In Charge责任人Production operator生产操作员IPQC过程质量检验员P40BOT AOI自动光学检测AOI machine自动光学检测仪91冷焊Solder Ball锡球Poor Wetting湿润不良Solder Splash锡溅Tombstone Part墓碑Insufficient Solder少锡100%The operator must dowell ESD control whentouch the part当接触元件时，生产操作员必须作好防静电保护Every Piece每片NAAny defect, put it onto the fishmarket andalarm it to technician.任何不良放到鱼市场并通知对应技术员IPC-A-610 D class IIPCBA drawing/ Work instructionFlexflowNAIPC-A-610E Class II/productDWGAOI自动光学检测仪1 pcsEevery shift /change model每班/换型号NAIf the first board audit failed, stop the line untilFQP-8.2-06find the rootcause(In-Process Inspection Control Procedure)如果首件失败,停止生产直到找出原因制程检验控制程序FQP-8.2-06-001(First article inspection report)首件检验报告IPQC过程质量检验员Icebox/ thermometer冰箱1温度TemperatureStorage condition库存条件NA3 ~ 10 degree3--10度read from thethermometer从温度计上读取100%Every day每天NAIf out the spec, inform store to adjust thetemperature如果超出规格,通知库房调整温度PEI-7.5-009Control Instruction For Solder Paste锡膏的控制指导书Icebox Daily Inspect Record冰箱每日检查记录Warehouse/production material personel库房/生产物料员Beater搅拌器2solder paste stired搅拌后的锡膏Solder paste type焊料种类Thawing time解冻时间NACorrect type种类正确Thawing time more than 4hours解冻时间大于4小时Need stir 3-5 minutes bymanual.手动搅拌3至5分钟Visual目测100%Every bottle每瓶NAIf incorrect solder paste is used, insufficientsolder paste thawing time, must stop line andnotice QE/PE in time.如果锡膏用错,解冻时间不足,必须停线,并及时通知QE/PEPEI-7.5-009Control Instruction For Solder Paste锡膏的控制指导书Solder Paste Control Label锡膏控制标签Production operator生产操作员IPQC过程质量检验员P5011TOPScreen printing丝网印刷3Stencil thickness钢网厚度support block支撑底座clamp/ scraper夹边/ 刮刀Printer machine(DEK or MPM)丝印机Excess solder paste焊料过多Insufficient solder paste焊料不足Solder paste bridge锡桥No sodler paste漏印Stencil No.模板Program程序Squeegee pressure滚轴压力Squeegee speed滚轴速度Correct stencil no., programNA正确的模板,程序Visual目测Every shift /100%change model每班/换型号NAIf out the spec, inform SMT technician and PEto check and adjust it如果超出规格,通知SMT技术员/PE检查并调整Refer to Work instruction参考作业指导书FQP-8.2-06-F001(First article checklist)首件检查单IPQC过程质量检验员4NANAIPC-A-610E class IIPrinting parameter refer toWork Instruction(Manualand/auto cleaningfrequency)丝印参数参照作业指导书Visual目测100%Every Piece每片First panelconfirmIf found the defects continue 3 pcs, inform theRefer to Work instructionprocess technician or engineer to solve.参考作业指导书如果连续3片缺陷,通知技术员或工程师解决NAProduction operator生产操作员5Measure the solder paste height测量锡膏高度NAPivotal4 ~ 7 mil (stencil=5 mil)SPI100%Every Piece每片First panelconfirmIf against the SPEC,inform EE and PE to checkit and adjust the process.SPI defined spec and PCBA drawing/ Work instruction如果超过规格界限，通知EE或者PE 进行制程调SPC 规格定义与点位图,WI整NAProduction operator生产操作员12SPI 锡膏检测SPISolder paste height monitor锡膏高度SPC监控6X-ChartPivotal4 ~ 7 mil (stencil=5 mil)SPI1panel2HourNAIf against the SPC control, inform QE and PE toinvestigte and record the root cause in SPCchart， and PE need give the actions to resolvethe root cause如果超过控制限,通知QE和PE调查原因并在SPC图中记录root cause 和改善行动。QA-8.2-015 (Statistical process control)统计过程控制IPC-A-610 D class IIPCBA drawing/ Work instruction点位图,WIX bar - R chartIPQC过程质量检验员Loading corrective Part no. & orientation &1feeder no.装正确的料,正确的站和正确的喂料器Loading listPivotal refer to Loading list参考上料清单According theloading list /BOMcontrol document依据装料清单/BOM控制文件100%Every shift /change model每班/换型号If found wrong material, highlight to productioncheck materialleader .如果材料错误,报告给领班 Refer to Work Instruction参照作业指导书MEI-7.5-016-F001(Load /Change material checkList)上料/换料检验表Production operator生产操作员According the2Measure the value of resistance &capacitance with LCR.用LCR量测电阻电容的数值.Loading listNA refer to Loading list参考上料清单loading list/BOMcontrol document依据装料清单/BOM控制文件1pcsEvery shift /change model每班/换型号If found wrong material, highlight to productionMEI-7.5-016Test materialleader and QE.(P&P Machine Work Instruction )如果材料错误,报告给领班和QE贴片机操作维护指南MEI-7.5-016-F001(Load /Change material checkList)上料/换料检验表IPQC过程质量检验员P6013TOP Pick & Place贴片3Pick & place machine贴片机SMT programSMT程序Loading listPivotal refer to Loading list参考上料清单Visual目测100%Every shift /change model每班/换型号NAIf wrong, inform SMT technician and QE tocheck and adjust it如果不符,通知SMT技术员QE检查并调整FQP-8.2-06(In-Process Inspection Control Procedure)制程检验控制程序FQP-8.2-06-001(First article inspection report)首件检验报告IPQC过程质量检验员4Wrong part错料Missing part少料Inverted Part元件翻面Wrong Polarity极性错Component fall off 元件脱落bulk part control散料管控NANAIPC-A-610E Class II /productDWGProhibit to handlingplacement.禁止手置材料Visual目测100%Every Piece每片NAMEI-10-21If found the defects contiuue 3 pcs, inform the(SANYO & Univsal P&P machine workprocess technician or engineer to solve..instruction)SANYO & Univsal P&P如果连续3片缺陷,通知技术员或工程师解决机器操作指南NAProduct operatorSMT technician操作员和SMT技术员Page 3 of 5
PQP-0252 Quality Control Plan for Stingray质量控制计划
