操作说明书 根据原版语言翻译
AL系统 PVLH 226
01/2010版
自机器编号18600- 起生效
Albert Handtmann Maschinenfabrik GmbH & Co. KG，Hubertus-Liebrecht-Str. 10-12，88400 Biberach
阿尔伯特·汉特曼机械制造有限公司 德国
电话：07351 / 45-0，传真：07351 / 45 15 01，网址：，sales.
?2010年Albert Handtmann Maschinenfabrik GmbH & Co. KG版权所有。Albert Handtmann Maschinenfabrik GmbH & Co. KG公司保留所有版权。
本说明书中所提供的信息和图样未经事先许可不得进行复制，不当使用或泄露给任何第三方。
件号：891144
PVLH 226 目录 页码
前言 ················································································································· 3
通用信息 ··········································································································· 5 制造厂商 ········································································································ 5 业主-操作人员································································································· 5 机器设计 ········································································································ 5 接受过指导的操作人员 ····················································································· 5 机器的组装····································································································· 6
1. 安全 ··········································································································· 7 1.1 警告标志与符号 ·················································································· 7 1.2 操作说明书存放处 ··············································································· 7 1.3 担保与责任 ························································································ 7 1.4 业主-操作人员的义务 ··········································································· 7 1.5 个人的义务 ························································································ 8 1.6 运输·································································································· 8 1.7 由于电能引起的危险 ············································································ 9 1.8 结构更改 ··························································································· 9 1.9 绞碎肉馅的压力泵送 ············································································ 9 1.10 双手控制器 ························································································ 9 1.11 操作人员的工作区域和危险地带 ··························································· 10 1.12 正确使用 ························································································· 11 1.13 充填物料 ························································································· 11 1.14 运输································································································ 12 1.15 制动器 ···························································································· 12 1.16 电气系统的保险丝保护 ······································································· 12 1.17 自检运行 ························································································· 12 1.18 转动扭结充填管 ················································································ 13 1.19 机器现场的危险点 ············································································· 14 1.20 检查安全设备 ··················································································· 14 1.20.1 双手控制器 ······················································································ 14 1.20.2 监控扭结齿轮上的防护罩 ···································································· 15 1.20.3 监控蝴蝶片装置上的防护罩 ································································· 15 1.20.4 监控门 ···························································································· 16 1.21 具有安全意识的工作法 ······································································· 16 1.22 设备插座 ························································································· 17 1.23 更换和校准扭结充填管 ······································································· 17 1.24 供水································································································ 18 1.25 清洗，中间清洗，重新加载 ································································· 18 1.26 维护保养 ························································································· 18 1.27 过程物料的处置 ················································································ 19 1.28 灭火设备 ························································································· 19 1.29 备件与附件 ······················································································ 19
2. 技术参数 ··································································································· 21 2.1 铭牌就位 ························································································· 21 2.2 重量与外形尺寸 ················································································ 22
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目录 PVLH 226 页码
交货范围 ························································································· 23 连接负载值 ······················································································ 23 供水································································································ 23 噪声排放 ························································································· 24 过程物料 ························································································· 24 通用参数 ························································································· 24
2.3
2.4 2.5 2.6 2.7 2.8
3. 运输与贮藏 ································································································ 25 3.1 包装································································································ 25 3.1.1 木板箱外形尺寸与重量 ······································································· 25 3.2 运输································································································ 25 3.3 贮藏································································································ 25
4. 调试开机 ··································································································· 27 4.1 调试开机 ························································································· 27 4.2 对客户的介绍 ··················································································· 27
5. 操作要素 ··································································································· 29 5.1 操作要素 ························································································· 29
6. 工作规程 ··································································································· 31 6.1 连接定长扭结机至真空灌肠机 ······························································ 31 6.2 连接挂肠机 ······················································································ 31 6.3 准备零件 ························································································· 32 6.4 更换并校准扭结充填管 ······································································· 32 6.5 插入肠衣扭结圈和Y形挡圈 ································································· 33 6.6 更换或进行挂钩进给 ·········································································· 34 6.7 挂肠机的高度调节 ············································································· 35 6.8 挂肠机的纵向调节 ············································································· 35 6.9 插入充填物料密封垫，装配紧固镰机构 ·················································· 35 6.10 装配蝴蝶片 ······················································································ 36 6.11 接供水 ···························································································· 36 6.12 如何更换蝴蝶片 ················································································ 36 6.13 安装传送带 ······················································································ 36 6.14 设置缓冲环 ······················································································ 37 6.15 检查安全设备 ··················································································· 37 6.16 调节压下装置 ··················································································· 37 6.17 用肠衣传感器工作 ············································································· 38 6.18 如何重新装上传感器元件 ···································································· 38 6.19 扭结充填管的位置 ············································································· 38 6.20 设置工作规程 ··················································································· 39 6.20.1 设置程序 ························································································· 39 6.20.2 设置操作模式 ··················································································· 42 6.21 调节挂钩位置（香肠挂取点） ······························································ 43 6.22 设置传送带间距 ················································································ 43 6.23 设置肠衣扭结圈 ················································································ 43 6.24 调节香肠收集槽 ················································································ 44
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PVLH 226 目录
页码
6.25 破损肠衣 ························································································· 44
7. 排除故障 ·································································································· 45 7.1 加工问题处理提示 ············································································· 45
8. 清洁与保养 ································································································ 49 8.1 工作结束时（清洗之前） ···································································· 49 8.1.1 准备机器 ························································································· 49 8.1.2 切断挂肠机的偶接 ············································································· 49 8.1.3 拆卸紧固镰机构 ················································································ 49 8.1.4 拆卸扭结充填管 ················································································ 49 8.1.5 拆卸肠衣扭结圈 ················································································ 50 8.1.6 取下传送带 ······················································································ 50 8.1.7 拆卸传送带 ······················································································ 50 8.1.8 切断定长扭结机同真空灌肠机的偶接 ····················································· 50 8.1.9 拆卸蝴蝶片装置 ················································································ 50 8.1.10 拆卸扭结圈齿轮上的合成防护罩 ··························································· 50 8.2 清洗程序 ························································································· 51 8.3 清洗之后 ························································································· 51 8.3.1 挂肠机 ···························································································· 51 8.3.2 装配紧固镰机构 ················································································ 51 8.3.3 装配扭结圈齿轮上的合成防护罩 ··························································· 52 8.3.4 装配蝴蝶片 ······················································································ 52 8.3.5 装配传送装置和传送带 ······································································· 52 8.3.6 其他································································································ 52 8.4 清洁作业表 ······················································································ 53
9. 维护保养 ··································································································· 55 9.1 概述································································································ 55 9.2 保养作业 ························································································· 55 9.3 维护································································································ 56 9.4 润滑剂调查 ······················································································ 56
10. 技术性附录 ······························································································· 57 10.1 选择用蝴蝶片加工天然肠衣，非重叠天然肠衣用的扭结充填管 ···················· 57 10.2 选择用蝴蝶片加工天然肠衣，重叠天然肠衣用的扭结充填管 –>天然肠衣扭结圈 ····································································································· 58 10.3 选择不用蝴蝶片加工天然肠衣用的扭结充填管 ········································· 59 10.4 选择用/不用蝴蝶片加工合成肠衣和胶原肠衣用的扭结充填管 ······················ 61 10.5 选择肠衣传感器，传感器元件 ······························································ 63 10.6 选择蝴蝶片 ······················································································ 64 10.7 选择挂钩 ························································································· 65 10.8 选择传送带 ······················································································ 65 10.9 传送带和导向带的贮藏 ······································································· 66 10.10 接线和结构电路图 ············································································· 66
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汉特曼高速机中文说明书
