内蒙古科技大学毕业设计说明书（毕业论文）
摘要
转炉倾动机构是转炉炼钢中的关键部分，它处于高温多尘环境工作，倾动力矩大、速比高、启动和制动频繁、承受较大的动载荷。因此对于转炉倾动机构的研究和设计是十分必要的，它不仅关系到兑铁水、加废钢、取样、测绘、出钢、倒渣、喷补炉等工艺操作顺利进行，而且关系到产品安全和人生安全等重大问题。
本设计说明书以包钢炼钢厂210吨转炉全悬挂倾动装置为借鉴，以倾动角度连续回转360°、倾动速度范围从0.2r/min到1.5r/min进行的设计、转炉可连续工作并可根据工艺要求实现任意位置的点动进行设计。主要内容包括：转炉倾动力矩的计算过程（本次设计采用计算机程序设计）；倾动机械及其传动件的设计（包括传动方案的选择、根据倾动力矩进行电动机的选择和校核、减速器的设计、主要零部件的强度校核）；抗扭缓冲装置的设计。
关键词：转炉，倾动机构，传动方案。
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内蒙古科技大学毕业设计说明书（毕业论文）
ABSTRACT
Converter tilting mechanism BOF is a key part of it at high temperature and dust environment,dumping Moment,high-speed ratio,activation and brake frequently to take greater dynamic load.Because converter tilting the research and design is necessary,not only against the hot metal to increase scrap,sampling,Steel,reversing slag,Gunning process heaters operating smoothly,but is also related to product safety and life safety and other major issues. The design of brochures to 210 tons of Baotou Steel steelworks all flags converter tilting device for the reference,Tilting to continuous rotary angle of 360°.Tilting speed range from 0.2 to 1.5r/min.1.5r/min the design,Converter may be under continuous working process requirements to achieve arbitrary move the location of the design.Main contents include:Moment converter dumping calculations (this
design using computer
programming);Tilting pieces of machinery and drive the design (including the choice of driving programs,According to the dumping Moment of choice for motor and Verification,reducer design,the main components of strength check);torsional buffer design.
Keywords：Converter, Tilting institutions, Transmission。
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内蒙古科技大学毕业设计说明书（毕业论文）
目录
摘要 ............................................................................................................................................. I ABSTRACT .............................................................................................................................. II 目录 .......................................................................................................................................... III 第一章 引言 .............................................................................................................................. 1 1.1氧气转炉炼钢法简介 ....................................................................................................... 1 1.1.1氧气顶吹转炉炼钢法 .............................................................................................. 1 1.1.2氧气底吹转炉炼钢法 .............................................................................................. 1 1.1.3氧气“顶、底”复合吹练法（LD-OB法） ........................................................... 2 1.1.4氧气侧吹转炉炼钢法 .............................................................................................. 2 1.2氧气顶吹转炉车间设备简介 .......................................................................................... 3 1.2.1转炉主体设备 .......................................................................................................... 3 1.2.2供氧系统设备 .......................................................................................................... 3 1.2.3铁水供应系统 .......................................................................................................... 3 1.2.4散状原料供应系统设备 .......................................................................................... 3 1.2.5废钢供应设备 .......................................................................................................... 3 1.2.6铁合金供应设备 ...................................................................................................... 4 1.2.7出渣、出钢和铸锭系统设备 .................................................................................. 4 1.2.8修炉机械设备 .......................................................................................................... 4 1.2.9烟气净化和回收设备 .............................................................................................. 4 1.3本文研究内容 .................................................................................................................. 4 2.1.1设计题目 .................................................................................................................. 5 2.1.2技术参数及性能 ...................................................................................................... 5 2.2氧气顶吹转炉倾动设计原则分析 .................................................................................. 5 2.3倾动机械的几种基本机构和配置形式 .......................................................................... 5 2.3.1落地式配置倾动机械 .............................................................................................. 6 2.3.2半悬挂式配置倾动机械 .......................................................................................... 6
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内蒙古科技大学毕业设计说明书（毕业论文）
2.3.3全悬挂式配置倾动机械 .......................................................................................... 6 2.4倾动机械的优缺点比较 .................................................................................................. 7 2.5转炉倾动机构的结构设计 .............................................................................................. 8 2.6确定方案 .......................................................................................................................... 8 第三章 倾动力矩的计算和最佳耳轴位置的确定 .................................................................. 8 3.1转炉炉壳质量及重心位置的计算 .................................................................................. 9 3.1.1建立空炉模型 .......................................................................................................... 9 3.1.2炉壳重量与重心的计算 ........................................................................................ 10 3.2转炉炉衬质量及重心位置的计算 ................................................................................ 12 3.2.1建立空炉炉衬模型 ................................................................................................ 12 3.2.2炉衬重量与重心的计算 ........................................................................................ 13 3.3空炉质量及重心位置的计算 ........................................................................................ 16 3.4转炉摩擦力矩的计算 .................................................................................................... 17 4.1初选电动机 .................................................................................................................... 18 4.1.1初步确定电动机的功率 ........................................................................................ 18 4.1.2电动机的选择 ........................................................................................................ 19 4.1.3过载校核 ................................................................................................................ 20 4.2传动比分配 .................................................................................................................... 20 4.2.1分配传动比的一般原则 ........................................................................................ 21 4.2.2分配传动比 ............................................................................................................ 21 4.3选择减速器的传动方案 ................................................................................................ 21 4.3.1减速器传动方案的比较 ........................................................................................ 21 4.3.2选择减速器的传动方案 ........................................................................................ 23 4.4各级传动齿轮的计算 .................................................................................................... 24 4.4.1高速级斜齿圆柱齿轮的基本参数确定 ................................................................ 24 4.4.2中高速级斜齿圆柱齿轮的基本参数确定 ............................................................ 28 4.4.3中速级斜齿圆柱齿轮的基本参数确定 ................................................................ 32 4.4.4低速级斜齿圆柱齿轮的基本参数确定 ................................................................ 36 4.4.5二次减速机斜齿圆柱齿轮的基本参数确定 ........................................................ 40
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内蒙古科技大学毕业设计说明书（毕业论文）
4.5各轴的设计和校核 ........................................................................................................ 44 4.5.1高速轴的设计与校核 ............................................................................................ 44 4.5.2中高速轴的设计与校核 ........................................................................................ 47 4.5.3中速轴的设计与校核 ............................................................................................ 51 4.5.4中低速轴的设计与校核 ........................................................................................ 55 4.5.5低速轴的设计与校核 ............................................................................................ 59 4.6箱体壁厚尺寸计算 ........................................................................................................ 63 第五章扭力杆装置的设计 ...................................................................................................... 64 5.1材料的选择 .................................................................................................................... 64 5.2结构设计计算 ................................................................................................................ 64 5.3间隙值的设计与计算 .................................................................................................... 65 结论 .......................................................................................................................................... 66 参考文献 .................................................................................................................................. 67 附录A ....................................................................................................................................... 68 附录B ....................................................................................................................................... 75 致谢 .......................................................................................................................................... 76
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机械-210吨转炉倾动装置设计设计本科学位论文
