29. 土耳其地下天然气储库项目质量管理计划(中英文版)

Number: B11005-CM-QC-001 CHINA TIANCHEN ENGINEERING CORPORATION 中国天辰工程有限公司 Quality Management Plan 质量管理计划 编号：B11005-CM-QC-001 Page 1, Total 16 pages 第1页，共 76 页 Rev. 版次 0

Quality Management Plan

质量管理计划

CHINA TIANCHEN ENGINEERING CORPORATION

中国天辰工程有限公司

0 For Tuz Golu Underground Gas Storage (UGS) Project 仅供土耳其地下储气库项目 Instruction 说 明 Zhao Tan 赵 檀 Authorized 编制 Rev. 版本 Audite 审核 Approval 审定

Number: B11005-CM-QC-001 CHINA TIANCHEN ENGINEERING CORPORATION 中国天辰工程有限公司 Quality Management Plan 质量管理计划 编号：B11005-CM-QC-001 Page 1, Total 16 pages 第2页，共 76 页 Rev. 版次 0 目 录

1.

GENERAL 总则....................................................................................................................... 4

1.1 PURPOSE 目的 ............................................................................................................................... 4 1.2 SCOPE 适用范围 ........................................................................................................................... 4 1.3 ABBREVIATIONS AND DEFINITIONS缩略语与定义 ................................................................................ 5 2.

QUALITY POLICY AND OBJECTIVE质量方针和目标 ......................................................... 6

QUALITY POLICY质量方针 ........................................................................................................... 6 QUALITY OBJECTIVE质量目标 ....................................................................................................... 6

2.1 2.2 3 4 5

RELEVANT STANDARD AND PROCEDURE 相关标准规范 ............................................. 7 DOCUMENT GOVERNING IN FIELD INSPECTION 现场检查文件依据 ........................... 8 SITE QC ORGANIZATION现场质量控制组织机构 ............................................................... 8 5.1

SITE QC ORGANIZATION 现场质量控制组织机构 ........................................................................ 8

6 RESPONSIBILITY 职责 ......................................................................................................... 9 6.1 6.2 6.3 6.4 6.5

PROJECT MANAGER 项目经理 ...................................................................................................... 9 QUALITY MANAGER 质量经理 .................................................................................................... 10 PROJECT CONSTRUCTION MANAGER 项目施工经理 ...................................................................... 11 SITE ENGINEER 现场工程师 ...................................................................................................... 11 WELDING ENGINEER 焊接工程师 .............................................................................................. 13

7 SITE DOCUMENTATION CONTROL 现场文档控制 ......................................................... 13 7.1 7.2 7.3

FIELD CONSTRUCTION DRAWING CONTROL 现场施工图控制 .......................................................... 13 CONSTRUCTION METHOD STATEMENT REVIEW AND CONTROL 施工方案的审批和控制 ..................... 14 QUALITY RECORD CONTROL 质量记录控制 ................................................................................. 15

8 SITE PERSONNEL CONTROL 现场人员控制 ................................................................... 16 8.1 8.2 8.3 8.4

CONTROL FOR QUALITY INSPECTOR 质量检查人员的控制 ............................................................ 16 WELDER CONTROL 焊接人员控制 ............................................................................................. 16 ELECTRICIAN CONTROL 电气人员控制 ........................................................................................ 17 TESTING AND CALIBRATION PERSONNEL CONTROL .............................................................................. 18

9 SITE CONSTRUCTION EQUIPMENT CONTROL 现场施工机具控制 ............................. 18 9.1 9.2 9.3

WELDING EQUIPMENT CONTROL 焊接设备控制 ........................................................................... 18 TESTING EQUIPMENT CONTROL 试验设备控制............................................................................. 18 MEASURE IMPLEMENTS CONTROL 计量器具的控制 ..................................................................... 19 SITE MATERIAL CONTROL现场材料控制 ..................................................................... 19 FIELD MATERIAL PURCHASING 现场材料的采购 ........................................................................... 19 STORAGE AND MAINTENANCE FOR FIELD MATERIAL 现场材料的储存保管 ....................................... 20

10 10.1 10.2

Number: B11005-CM-QC-001 CHINA TIANCHEN ENGINEERING CORPORATION 中国天辰工程有限公司 Quality Management Plan 质量管理计划 编号：B11005-CM-QC-001 Page 1, Total 16 pages 第3页，共 76 页 Rev. 版次 0 10.3 10.4 10.5 11 11.1 11.2 11.3 11.4 11.5 12 12.1 12.2 13 13.1 13.2 14 14.1 14.2 14.3 14.4 15 15.1 15.2 15.3 15.4 16 16.1 16.2 16.3 17 18

MATERIAL TESTING AND INSPECTION 材料检验 ............................................................................. 21 MATERIAL DISTRIBUTION AND USAGE 材料的发放和使用 ............................................................. 22 CONTROL OF MATERIAL SUBSTITUTE 材料代用控制 ...................................................................... 22 FIELD INSPECTION AND CONTROL 现场检查和控制 ................................................ 22 INSPECTION ITEMS 检验项目 ..................................................................................................... 22 WITNESS AND APPROVAL 见证与批准 ........................................................................................ 22 INSPECTION NOTIFICATION 检查通知 ........................................................................................... 24 SPECIAL IN-PROGRESS CONTROL特殊施工过程的控制 ................................................................. 24 INSPECTION REPORT 检查报告 ................................................................................................... 26 CONTROL OF SITE NCR 现场不符合项控制 ................................................................ 27 PROCEDURE FOR SITE NCR CONTROL 现场不符合项控制程序 ..................................................... 27 FLOW CHART OF SITE NCR MANAGEMENT 现场不符合项管理流程 .............................................. 31 QUALITY CONTROL PROOF 质量控制证据 ................................................................. 32 GENERAL 通用 ......................................................................................................................... 32 RECORD FORM SELECTION 记录表格选择 ................................................................................... 33 QUALITY MEETING 质量会议......................................................................................... 33 TECHNICAL REVIEW MEETING 技术交底会 ................................................................................... 33 KICK-OFF MEETING 开工会 ........................................................................................................ 34 WEEKLY QC MEETING 质量控制周例会 .................................................................................... 34 QUALITY SITE SURVEILLANCE 质量现场巡检制度 ........................................................................ 35 SITE AUDIT 现场审计 ...................................................................................................... 36 AUDIT CONTENT AND PURPOSE ...................................................................................................... 36 DETAILED AUDIT CHECKLIST ........................................................................................................... 37 AUDIT PARTICIPANTS 审计参与人 .............................................................................................. 37 AUDIT RESULT AND REPORT ........................................................................................................... 37 QUALITY ACCIDENT INVESTIGATION 质量事故调查 ................................................ 38 DEFINITION 定义 ...................................................................................................................... 38 INVESTIGATION OF QUALITY ACCIDENT 质量事故调查.................................................................... 38 WORK FLOW CHART FOR QUALITY ACCIDENT INVESTIGATION 质量事故调查工作流程 ....................... 39 AWARD AND PENALTY PROCEDURE 奖惩制度......................................................... 39 EXHIBIT-A: INSPECTION & TESTING PLAN (ITP) ...................................................... 40

Number: B11005-CM-QC-001 CHINA TIANCHEN ENGINEERING CORPORATION 中国天辰工程有限公司 Quality Management Plan 质量管理计划 编号：B11005-CM-QC-001 Page 1, Total 16 pages 第4页，共 76 页 Rev. 版次 0

1. General 总则

1.1 Purpose 目的

1.1.1 This procedure, hereinafter referred to as the procedure, has been prepared to establish construction quality surveillance, especially for the guidelines for all Field Inspections. It is written to ensure the efficient and orderly performance of the inspection of field construction works.

制定本计划的目的是为了建立施工质量监督特别是现场检查的指导方针。确保现场施工检查处于高效和有序的进行。

1.1.2 This procedure is to establish and develop the quality management system for quality management organizations at all levels including Owner, EPC contractor and Subcontractors, to verify working flow chart for quality management, field quality inspection, working scope and responsibility of each part. Ensure the project construction to be acceptable level with reasonable cost condition.

制定本计划是为了建立健全包括业主、EPC总承包商和施工分包在内的各级质量管理组织机构，明确质量管理和现场质量检查的工作流程，明确各自的工作范围和职责，在可接受费用的前提下保证项目实施处于可接受水平状态。

1.1.3 This quality management plan is guidance procedure for project execution, especial quality management.

本质量管理计划是项目实施特别是质量控制的指导性纲领。

1.2 Scope 适用范围

Tuz Golu Underground Gas Storage (UGS) Project in Turkey

土耳其地下天然气储气库项目。

The project is divided into the following sections.

Number: B11005-CM-QC-001 CHINA TIANCHEN ENGINEERING CORPORATION 中国天辰工程有限公司 Quality Management Plan 质量管理计划 编号：B11005-CM-QC-001 Page 1, Total 16 pages 第5页，共 76 页 Rev. 版次 0 项目分为以下几部分： 1.2.1

Pipelines, including 120KM fresh water pipeline, 23KM natural gas pipeline, and

44KM GRP pipeline for brine.

长输管线部分，主要有120KM的新鲜水管线，23KM的天燃气管线，以及44KM的GRP卤水管线。 1.2.2

Pump stations and water reservoirs, including PS1, PS2&ST1, PS2&ST2, ST3,

ST4 and ST5

长输系统上的泵站、水池，有PS1，PS2&ST1，PS3&ST2，ST3，ST4，ST5。 1.2.3

Surface facility area

场站地面设施。 1.2.4

Underground gas storage area, total 12 wells for storage Natural Gas

地下储库部分，共计12口盐穴储气库井。 1.2.5

Five energy transmission lines.

5条输电线路

The project is divided into 3 phases, phase 0, phase 1 and phase 2, total 8 years for duration.

项目分为0期，1期和2期，总工期8年。

1.3 Abbreviations and Definitions缩略语与定义

1.3.1 Project: Tuz Golu Underground Gas Storage (UGS) Project

项目：UGS地下天然气储气库项目 1.3.2 Owner: BOTAS 业主：BOTAS 1.3.3 EPC contractor: TCC 总承包商：TCC

1.3.4 \means any vendor, manufacturer or supplier from whom any EQUIPMENT and/or MATERIALS of a temporary or permanent nature are procured for