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B 5.0 Equipments of the Plant

General Instructions and Rules for Maintenance and Safety see Lubrication see

Operating Manual A Equipment Manual B 1.0 Table of Contents

Special Maintenance Instructions for the Following Equipment

Item No. 01 01 02 03 04 05 06 07 09 10 11 12 13 14 15 16 18 21 C:\\iknow\\docshare\\data\\cur_work\\539882129.doc SMS Project No. Designation Volume No. ENTRY SECTION

00009927 00009900 00009899 00009763 00009909 00009903 00009790 00009864 00009722 00009836 00009871 00009870 00009825 00009928 00009829 00056427 00009743 00009824 00009897 00009893 Coil deposits Coil car no. 1 Automatic strap Removal Bottom roller station Coil transfer car Coil car no. 2 Spool changing Coil positioning system no. 1 Pay-off-reel no. 1 Support bearing for pay- off reel no. 1 Strip steering system (CPC no. 1) Magnet belt conveyor no. 1 Threading table no. 1 Threading pinch roll no. 1 Flattener no. 1 Coil car no. 3 Coil positioning system no. 2 Pay-off-reel no. 2 Support bearing for pay- off reel no. 2 Strip steering system (CPC no. 2) Magnet belt conveyor no. 2 B2 - 1 B2 - 2 C1 – 11 / 12 14 - 1 B2 - 3 B2 - 4 B2 - 5 C1 – 10 - 1 B2 – 1 B2 – 6 B2 – 6 C1 – 1 / 2 B2 – 7 B2 – 7 B2 – 7 B2 - 8 B2 – 5 B2 – 1 B2 – 6 B2 – 6 C1 – 1 / 2 B2 - 7 22 23 24 25

Kennwort / Codeword

Stand / Revision Index Blatt / Sheet

WISCO 2 – CM2-05 / CGL-3 2005 - 1 / 5

B 5.0 Equipments of the Plant

Item No. 26 27 28 30 31 32 33 34 35 36 37 38 SMS Project No. 00009745 00009758 00009799 00009741 00009808 00009865 00009778 00009827 00009827 00009802 00009850 00009924 Designation Threading table no. 2 Threading pinch roll no. 2 Flattener no. 2 Belt conveyors with lifting roll Double cross cut shear with auxiliary pinch rolls no. 1 - 4 Scrap flaps with conveyor system Scrap removal device Deflector pinch roll no. 1 Deflector pinch roll no. 2 Deflector pinch roll no. 3 Welder incl. pinch rolls and notcher Scrap discharge system from welder Bridle roll set No. 1 Volume No. B2 – 7 B2 – 7 B2 - 8 B2 – 9 B2 – 10 B2 – 11 B2 – 12 B2 – 13 B2 – 13 B2 – 14 C1 – 15 / 16 B2 – 15 02 ENTRY LOOP TOWER SECTION 01 02 03 04 05 06 00009774 00009735 00009872 00009852 00009862 00009866 Deflector roll unit Steering roll unit no. 1 (CPC 3) Entry loop tower Steering roll unit no. 2 (CPC 4) Steering roll unit no. 3 (CPC 5) Driven deflector roll B2 – 16 C1 – 1 / 2 B2 – 17 C1 – 1 / 2 C1 – 1 / 2 B2 – 16 03 CLEANING SECTION 01 02 03 04 05 06 07 C:\\iknow\\docshare\\data\\cur_work\\539882129.doc 00009923 00009840 00052258 00009786 00009863 00009727 00009759 00009805 00009851 00009892 00009845 00009874 Spray cleaning section Circulation system for spray cleaning section Make-up system for degreasing chemicals Brushing machine 1 Circulation system for brushing machine 1 Magnetic chain filter system 1 Electrolytic cleaning section Circulation system for electrolytic cleaning section Brushing machine 2 Circulation system for brushing machine 2 Magnetic chain filter system 2 Hot water rinsing section Stand / Revision

Index

B2 – 18 B2 – 19 B2 – 20 B2 – 21 B2 – 22 B2 – 23 B3 – 1 B3 – 2 B3 – 3 B3 – 4 B3 – 5 B3 - 6 Blatt / Sheet

08 09 10 11 12 Kennwort / Codeword

WISCO 2 – CM2-05 / CGL-3 2005 - 2 / 5

B 5.0 Equipments of the Plant

Item No. 13 14 15 16 17 19 20 21 23 24 26 SMS Project No. 00009890 00009734 00009917 00009785 00009911 00009804 00009867 00009916 00009779 00009907 00009881 Designation Sump pumps Nozzle type strip dryer no. 1 Exhaust system for waste air Roll changing devices (2 units) Condensate repumping station Steel structure Emergency showers Steering roll unit no. 4 (CPC 6) Bridle roll set no. 2 Deflector roll unit Volume No. B3 – 8 B3 – 9 B3 - 10 B3 - 11 B3 – 12 no description B3 – 13 C1 – 1 / 2 B3 – 14 B3 – 15 Circulation system for Hot water rinsing section B3 – 7 04 ANNEALING FURNACE SECTION 05 ZINC POTS SECTION 01 04 00009904 00009746 GA- Pot / GI- Pot Lifting device incl. Boogies C1 – 5 / 6 / 7 B3 – 16 06 ZINC WIPING AND POT ROLL EQUIPMENT C1 – 18 to 22 08 AFTER POT COOLING

09 INTERMEDIATE LOOP TOWER SECTION 02 03 04 05 07 08 09 10 00009777 00009729 00039260 00009844 00009749 00009822 00009880 00009882 Steering roll unit no. 8 (CPC 10) Inspection stand with central pulpit Deflector roll unit Bridle roll set no. 4 Deflector roll unit Intermediate loop tower Steering roll unit no. 9 (CPC 11) Steering roll unit no. 10 (CPC 12) C1 – 1 / 2 no description B3 – 17 B3 – 18 B3 – 17 B3 – 19 C1 – 1 / 2 C1 – 1 / 2 10 SKIN PASS MILL AND TENSION LEVELLER

C:\\iknow\\docshare\\data\\cur_work\\539882129.doc 01 02 03 04 09 Kennwort / Codeword

00009800 00009832 00009902 00009752 00009731 Bridle roll set no. 5 Skin pass mill Mill stand drive Squeeze roll set with edge blow off Tension leveller with bridle roll no. 6 and no. 7 Stand / Revision

Index

B3 – 20 B4 B4 – 9 B4 – 10 B4 - 11 3 / 5

Blatt / Sheet

WISCO 2 – CM2-05 / CGL-3 2005 -

B 5.0 Equipments of the Plant

Item No. 10 11 17 18 21 SMS Project No. 00009730 00032320 00039199 00009772 00039207 Designation Nozzle type strip dryer no. 2 Bridle roll set no. 8 Deflector roll unit Wet Skin-Passing System Fume exhaust System for Skin pass mill Roll coater for chromate passivation and antifingerprint coating Circulation and make- up system for chromate passivation Circulation and make- up system for antifingerprint coating Nozzle type strip dryer no. 3 Deflector rolls Air cooler Sump pump for chromate passivation Sump pump for antifingerprint coating Steel structure Emergency showers Volume No. B4 - 12 B4 - 13 B4 – 14 B4 - 15 B4 - 16 11 POST TREATMENT 01 02 03 05 06 07 08 09 10 12 00009854 00009905 00009834 00009736 00009885 00009753 00009860 00009889 00009843 00009807 B4 – 17 B4 – 18 B4 - 19 B4 - 20 B4 – 21 C4 – 22 B4 – 23 B4 - 25 no description B 12 EXIT LOOP TOWER SECTION 01 02 03 04 06 07 00009728 00009796 00009726 00009789 00009821 00009826 Bridle roll set No. 9 Deflector roll unit Exit loop tower Steering roll unit No.11(CPC 13) Steering roll unit No.12 (CPC14) Deflector roll unit B5 – 1 B5 – 2 B5 – 3 C1 – 1 / 2 C1 – 1 / 2 B5 - 2 13 EXIT SECTION 01 03 04 C:\\iknow\\docshare\\data\\cur_work\\539882129.doc 00009869 00009787 00009857 00009765 00009879 00009833 00009820 00009764 Steering roll unit No. 13 (CPC15) Side trimmer Scrap duct Scrap baller Scrap removal Bridle roll set No. 10 Deflector roll unit Inspection stand with exit pulpit Stand / Revision

Index

C1 – 1 / 2 B5 – 4 B5 – 5 B5 – 5 B5 – 5 B5 – 6 B5 - 7 no description Blatt / Sheet

05 06 10 12 13 Kennwort / Codeword

WISCO 2 – CM2-05 / CGL-3 2005 - 4 / 5

B 5.0 Equipments of the Plant

Item No. 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 39 40 41 C:\\iknow\\docshare\\data\\cur_work\\539882129.doc SMS Project No. 00009803 00009830 00009793 00009795 00009739 00009861 00009861 00009861 00009811 00009769 00009838 00009910 00009912 00009818 00009725 00009792 00009842 00009883 00009742 00009783 00009750 00009914 00009721 00009896 00009738 00009760 00009721 00039315 Designation Deflector roll unit Strip printer Bridle roll set no. 11 Deflector roll with pinch roll Oiling machine Pinch roll set Flying crank shear Scrap and sample removal system Belt conveyors Deflector pinch roll no. 1 Tension reel no. 1 (outboard bearing, EPC 1) Belt wrapper no. 1 Coil car no. 4 Sleeve handling device Rubber sleeve changing device no. 1 Deflector pinch roll no. 2 Tension reel no. 2 (outboard bearing, EPC 2) Belt wrapper no. 2 Coil car no. 5 Sleeve handling device Rubber sleeve changing device no. 2 Coil transfer car no. 2 Coil car no. 6 Coil weigher Coil strapping machine Coil deposits Coil car no. 7 Coil deposits Volume No. B5 - 7 C1 – 3 / 4 - 1 B5 – 8 B5 – 9 C1 – 8 – 1 C1 – 9 – 1 B5 – 10 B5 – 10 B5 – 11 B5 – 12 B5 – 13 B5 - 14 B5 – 15 B5 – 16 B5 – 17 B5 – 18 B5 – 13 B5 – 14 B5 – 15 B5 – 16 B5 – 17 B5 – 18 B5 – 19 B5 – 20 C1 – 4 – 2 C1 – 13 / 14 - 1 B5 - 20 B5 – 21 B5 - 22 42 14 GENERAL EQUIPMENT OF LINE 01. 02

Kennwort / Codeword

Stand / Revision

Index

Blatt / Sheet

00009888 00009814 Hydraulic systems - power station, valve stands B5 - 23 - entry section LP (140 bar) Pneumatic system with interconnecting piping B5 - 24 WISCO 2 – CM2-05 / CGL-3 2005 - 5 / 5

Table of contents

B5.0EquipmentsofthePlantGeneralInstructionsandRulesforMaintenanceandSafetyseeLubricationseeOperatingManualAEquipmentManualB1.0Table
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